韧性材料梁在爆炸载荷作用下的全塑性动态断裂

本文运用刚塑性分析方法,研究了带裂纹韧性材料梁在爆炸载荷作用下的塑性动态断裂过程,建立了简支梁的运动和断裂过程的控制方程。本文考虑了应变率对梁的运动和断裂过程的影响,以及由于断裂引起的附加轴向力对梁的断裂过程的影响,给出了梁的裂纹启裂和上裂的时刻及其条件,以及裂纹扩展长度、裂改扩展速度、断裂截面上弯曲力矩和附加轴向力随时间的变化规律。     

Neural network modeling to evaluate the dynamic flow stress of high strength armor steels under high strain rate compression

An artificial neural network (ANN) constitutive model is developed for high strength armor steel tempered at 500 °C, 600 °C and 650 °C based on high strain rate data generated from split Hopkinson pressure bar (SHPB) experiments. A new neural network configuration consisting of both training and validation is effectively employed to predict flow stress. Tempering temperature, strain rate and strain are considered as inputs, whereas flow stress is taken as output of the neural network. A comparative study on Johnson–Cook (J–C) model and neural network model is performed. It was observed that the developed neural network model could predict flow stress under various strain rates and tempering temperatures. The experimental stress–strain data obtained from high strain rate compression tests using SHPB, over a range of tempering temperatures (500–650 °C), strains (0.05–0.2) and strain rates (1000–5500/s) are employed to formulate J–C model to predict the high strain rate deformation behavior of high strength armor steels. The J-C model and the back-propagation ANN model were developed to predict the high strain rate deformation behavior of high strength armor steel and their predictability is evaluated in terms of correlation coefficient (R) and average absolute relative error (AARE). R and AARE for the J–C model are found to be 0.7461 and 27.624%, respectively, while R and AARE for the ANN model are 0.9995 and 2.58%, respectively. It was observed that the predictions by ANN model are in consistence with the experimental data for all tempering temperatures.     

Study of high-speed-impact-induced conoidal fracture of Ti alloy layer in composite armor plate composed of Ti-and Al-alloy layers

In order to understand the mechanism of conoidal fracture damage caused by a high-speed fragment-simulating projectile in titanium alloy layer of a composite armor plate composed of titanium- and aluminum-alloy layers, the ballistic interaction process was successfully simulated based on the Tuler-Butcher and GISSMO coupling failure model. The simulated conoidal fracture morphology was in good agreement with the three-dimensional industrial-computed-tomography image. Further, three main damage zones (zones I, II, and III) were identified besides the crater area, which are located respectively near the crater area, at the back of the target plate, and directly below the crater area. Under the high-speed-impact conditions, in zone II, cracks began to form at the end of the period of crack formation in zone I, but crack formation in zone III started before the end of crack formation in zone II. Further, the damage mechanism differed for different stress states. The microcracks in zone I were formed both by void connection and shear deformation. In the formation of zone I, the stress triaxiality ranged from-2.0 to-1.0, and the shear failure mechanism played a dominant role. The microcracks in zone II showed the combined features of shear deformation and void connection, and during the for-mation process, the stress triaxiality was between 0 and 0.5 with a mixed failure mode. Further, the microcracks in zone III showed obvious characteristics of void connection caused by local melting. During the zone III formation, the triaxiality was 1.0-1.9, and the ductile fracture mechanism was dominant, which also reflects the phenomenon of spallation.     

亚共析钢碳化物相的快速直接球化

依据作者关于钢中奥氏体晶粒尺寸影响相变产物中碳化物形态的观点， 本文分析研究了精轧过程中与碳化物球化有关的金属学问题； 指出在临界温度以下对过冷奥氏体实施精轧， 因铁素体“超量”析出而使奥氏体晶粒细化， 并随精轧形变量的增加， 在晶内诱发共析相变； 精轧后的钢继续在精轧温度短时停留， 可实现碳化物相的优良球化。     

Effect of bending temperatures on the microstructure and springback of a TRIP steel sheet

Transformation-induced plasticity (TRIP) steel possesses high strength and formability, enabling the use of a thinner gauge material and allowing for the fabrication of complex shapes. In this research, we measured the effect of bending temperatures on the microstructure and air-bending springback angle of TRIP steel at temperatures from 25 to 600 °C. Real-time in situ X-ray diffraction and scanning electron microscopy were used for pre- and postbending analysis. As the prebending temperature increased from 25 °C to 600 °C, the retained austenite (RA) volume fraction decreased, and the RA transformed to bainite at temperatures above 400 °C. The springback angle was positively correlated with the prebending RA volume fraction, with the smallest springback angle achieved at 400 °C. Additionally, the springback angle was positively correlated with the bending angle, because the RA transformation ratio contributed to increased strain hardening. Further microstructure analysis revealed that the RA became elongated in the tension direction as the bending temperatures increased.     

基于分束法的金属板小角度微波后向散射系数测试

使用微波分光仪构建了分束法测试系统,利用分束法测试了10.5GHz频率下0°～10°铝板、不锈钢板、镀锌铁板的后向散射系数,结果表明金属板的微波后向散射系数随方向角的增加而迅速减小,与理想导体平面的镜面反射特征一致,而且电导率较大的铝板更适合作为分束法的定标板。     

Fracture mechanism of a cylindrical shell cut by circumferential detonation collision

The failure mechanism of a cylindrical shell cut into fragments by circumferential detonation collision was experimentally and numerically investigated. A self-designed detonation wave regulator was used to control the detonation and cut the shell. It was found that the self-designed regulator controlled the fragment shape. The macrostructure and micro-characteristics of fragments revealed that shear fracture was a prior mechanism, the shell fractured not only at the position of detonation collision, but the crack also penetrated the shell at the first contact position of the Chapmen-Jouguet (C-J) wave. The effects of groove number and outer layer thickness on the fracture behavior were tested by simulations. When the thickness of the outer layer was 5–18 mm, it has little effect on fragmentation of the shell, and shells all fractured at similar positions. The increase of the groove number reduced the fracture possibility of the first contact position of the C-J wave. When the groove number reached 7 with a 10 mm outer layer (1/4 model), the fracture only occurred at the position of detonation collision and the fragment width rebounded.     

拉伸载荷作用下基体表层激光离散预处理对铬镀层／45钢基开裂行为的影响

采用激光离散预处理钢基体再电镀铬层技术得到了一种新型复合结构，研究了这种新型复合结构在拉伸载荷作用下的开裂行为特征，并与无激光处理钢基体的试样在同样试验条件下的开裂特征进行了对比分析。结果表明：有激光离散预处理钢基体试样的承载能力要高于无激光预处理钢基体试样的承载能力，且有激光处理的试样开裂区域在两个激光带之间（无激光处理区），主裂纹呈现明显的周期性特征。本研究结果可归结为激光预处理钢基体不仅改善了基体表层的应力状态和力学性能，而且还改善了后续铬镀层的力学性能。     

某型车辆扭力轴疲劳断裂失效分析

某型车辆扭力轴在端部附近易发生早期疲劳断裂失效。通过断口分析、金相分析等方法研究了扭力轴的失效机理,并通过有限元建模进行了扭力轴的结构应力分析。结果表明:扭力轴端部存在疲劳断裂危险面,以及次表层蕴含大尺寸夹杂是扭力轴失效的主要原因。     

在爆炸载荷作用下固支梁或筒形弯曲板的塑性动态断裂

本文运用刚塑性分析方法研究了在爆炸载荷作用下固支梁的全塑性动态断裂过程。在爆炸载荷作用下,固支梁将首先在固支端进入塑性变形,当固支端塑性铰转角达到其临界值,或固支端处初始裂纹尖端张开位移达到其临界值时(如果固支端有初始裂纹的话),固支端将产生开裂和裂纹扩展。本文解给出了在动态断裂过程中固支梁裂纹扩展长度、裂纹扩展速度以及梁的轴向约束力随时间变化的规律,并给出了不同载荷幅值下梁的启裂条件和止裂条件以及最终裂纹扩展长度和最大挠度。该分析解也适用于固支筒形弯曲板的断裂问题。     

超声辅助喷射电沉积Ni镀层的表面形貌及硬度

试验以直接超声方式,在喷射电沉积装置的基础上加载超声设备,分别在20℃和50℃两种镀液温度下在A3钢基体上制备了加载超声和不加载超声Ni镀层,研究了超声波及温度对Ni镀层表面形貌和硬度的影响。试验结果分析表明：在20℃条件下,超声可避免镀层裂纹的产生,提高镀层的硬度;在50℃条件下,超声可细化镀层的组织,且可显著提高镀层硬度;超声波对喷射电沉积层组织和性能的影响机理主要在于超声空化引起的析氢减少、细晶强化和加工硬度。     

Experimental and numerical study of the fragmentation of expanding warhead casings by using different numerical codes and solution techniques

There has been increasing interest in numerical simulations of fragmentation of expanding warheads in 3D. Accordingly there is a pressure on developers of leading commercial codes, such as LS-DYNA, AUTODYN and IMPETUS Afea, to implement the reliable fracture models and the efficient solution techniques. The applicability of the Johnson–Cook strength and fracture model is evaluated by comparing the fracture behaviour of an expanding steel casing of a warhead with experiments. The numerical codes and different numerical solution techniques, such as Eulerian, Lagrangian, Smooth particle hydrodynamics (SPH), and the corpuscular models recently implemented in IMPETUS Afea are compared. For the same solution techniques and material models we find that the codes give similar results. The SPH technique and the corpuscular technique are superior to the Eulerian technique and the Lagrangian technique (with erosion) when it is applied to materials that have fluid like behaviour such as the explosive and the tracer. The Eulerian technique gives much larger calculation time and both the Lagrangian and Eulerian techniques seem to give less agreement with our measurements. To more correctly simulate the fracture behaviours of the expanding steel casing, we applied that ductility decreases with strain rate. The phenomena may be explained by the realization of adiabatic shear bands. An implemented node splitting algorithm in IMPETUS Afea seems very promising.     

Optimization of resistance spot brazing process parameters in AHSS and AISI 304 stainless steel joint using filler metal

The aim of this research study was to determine optimal resistance spot brazing parameters for joining between AHSS and AISI 304 stainless steel by using filler metal. The key parameters investigated in this study consist of the brazing current, electrode pressure and brazing time. The Taguchi method was applied to the design of experiments. Signal-to-Noise ratio was introduced in the study to identify optimal levels from the process where input parameters yield increased shear strength. Brazing was thus implemented with 5,000A brazing current, 0.70 MPa electrode pressure, and 1.50s brazing time. The maximum shear strength obtained was 54.31 N·mm⁻² in accordance with input parameter settings. In addition, Cu-rich phase and Ag_0.4Fe_0.6 intermetallic phases were found at the interface zone.     

在热处理领域应用可靠性理论的研究

本文提出以最小失效概率为标准,解决钢材强韧性最佳匹配问题,并以此来优选钢材的回火温度或淬火温度。本文将可靠性理论引入热处理领域,以强度理论和断裂力学为依据,应用干涉模型和最弱环模型,在一定条件下计算出各种状态下材料的一系列综合失效概率,进而找出具有最小失效概率的状态,即为此条件下最佳强韧性匹配的状态,也就是我们应当优选的状态。     

带暗支撑型钢高强混凝土中高剪力墙抗震性能试验

为进一步了解带暗支撑剪力墙的抗震性能,用4片剪跨比为1.8,边缘构件配筋率相同,暗支撑形式不同的型钢高强混凝土剪力墙做试验,讨论不同暗支撑形式型钢高强混凝土中高剪力墙的抗震性能。试验结果表明,采用带暗支撑的型钢高强混凝土中高剪力墙在承载能力和延性上都优于一般的型钢高强混凝土中高剪力墙,给出的试验分析结果和建议可供工程设计参考。     

残余应力作用下脆性膜/基材料的断裂行为

假定膜内的残余拉应力足以使膜发生开裂,利用膜/基材料中含弹性界面层的剪滞模型,研究了脆性膜/基材料在残余应力作用下的开裂行为特征,探讨了膜内正应力、膜/基界面切应力的分布规律,获得了膜的裂纹密度与残余应力大小之间的解析表达式。在裂纹密度、材料的力学和几何参数确定的情况下,该解析表达式可以用来评估残余应力的大小。最后,分析了膜的裂纹密度与残余应力、膜的厚度、弹性模量、断裂强度以及界面层的切变模量之间的内在关联,绘出了这些参数影响膜裂纹密度的变化曲线。     

软硬交替多层膜法向压入过程的有限元分析

采用大变形弹塑性有限单元法,对高速钢基体上的软硬交替多层膜在法向压痕作用下的力学行为,进行了模拟和分析.为了研究膜层数和膜厚的影响,对从单层到16层的不同膜层体系进行了计算.通过对诸如膜层的变形、最大应力随膜层数的变化、界面剪应力分布、表面张应力分布等的分析,得出了这些参数的分布及其对膜层体系的摩擦学性能的影响.这些结果可为多层膜的结构优化设计提供定量的依据.     

Adaptive phasefield modelling of crack propagation in orthotropic functionally graded materials

In this work, we extend the recently proposed adaptive phase field method to model fracture in orthotropic functionally graded materials (FGMs). A recovery type error indicator combined with quadtree decomposition is employed for adaptive mesh refinement. The proposed approach is capable of capturing the fracture process with a localized mesh refinement that provides notable gains in computational efficiency. The implementation is validated against experimental data and other nu-merical experiments on orthotropic materials with different material orientations. The results reveal an increase in the stiffness and the maximum force with increasing material orientation angle. The study is then extended to the analysis of orthotropic FGMs. It is observed that, if the gradation in fracture properties is neglected, the material gradient plays a secondary role, with the fracture behaviour being dominated by the orthotropy of the material. However, when the toughness increases along the crack propagation path, a substantial gain in fracture resistance is observed.     

金属泡沫复合材料夹芯结构的压痕响应实验

金属泡沫夹芯结构是近年来新出现的一种明显具有结构和功能一体化特点的新型轻质材料,它在临近空间飞行器、航海及汽车等领域有着广阔的应用前景。以以纤维增强复合材料面板、闭孔泡沫铝芯子为特征的复合材料夹芯结构为研究对象,对其在球形压头作用下的压痕响应、损伤模式、变形机制和失效机理进行理论分析和实验研究。研究发现,泡沫铝复合材料夹芯结构的压痕响应是夹芯结构的各个组成部分的响应、相互作用以及压头属性的综合作用结果。泡沫铝复合材料夹芯结构在球压头作用下的损伤模式为基体开裂、纤维断裂、层间分层、泡沫铝的屈服及剪切断裂五种失效模式。     

Experimental study on ceramic balls impact composite armor

Ceramic balls represent a new type of damaging element, and studies on their damaging power of composite armor are required for a comprehensive evaluation of the effectiveness of various types of weapons. The goal of this study was to determine the impact of ϕ7 mm toughened Al₂O₃ ceramic balls on a composite ceramic/metal armor. The influences of the ceramic panel and the thickness of the metal backing material on the destroying power of the ceramic balls were first determined. Based on the agreement between numerical simulation, experimental results, and calculation models of the target plate resistance, the response mechanism of the ceramic balls was further analyzed. The results indicate that for a back plate of Q235 steel, with an increasing thickness of the ceramic panel, the piercing speed limit of the ceramic balls gradually increases and the diameter of the out-going hole on the metal back decreases. Different conditions were tested to assess the effects on the piercing speed, the diameter of the out-going hole, the micro-element stress, and the integrity of the recovered ceramic bowl.