Multifunctional A356 alloy/ PKSAnp composites: Microstructure and mechanical properties

Mechanical properties and microstructure of multifunctional composites produced with palm kernel shell ash nanoparticle (PKSAnp)-A356 alloy composites was studied. The composites were produced using Double layer feeding stir casting method (DLF-SCM) by adding 1 wt%‒4 wt.% PKSAnp. The microstructure, density, electrical and mechanical properties were determined. The results shows that there was a uniform distribution of the PKSAnp in A356 alloy. The mismatch at the interface between the PKSAnp and A356 alloy was 4.26%. Improvement of 30.47%, 41.91%, 49.52%, 40.90% and 65.09% were obtained for hardness values, tensile, yield strength, %elongation and impact energy at 4 wt% PKASnp. The work has established that the developed composites can be used for multifunctional applications where combination of toughness and strength is vital.     

Effect of fusion welding processes on tensile properties of armor grade,high thickness,non-heat treatable aluminium alloy joints

AA5059 is one of the high strength armor grade aluminium alloy that finds its applications in the military vehicles due to the higher resistance against the armor piercing (AP) threats. This study aimed at finding the best suitable process among the fusion welding processes such as gas tungsten arc welding (GTAW) and gas metal arc welding (GMAW) by evaluating the tensile properties of AA5059 aluminium alloy joints. The fracture path was identified by mapping the low hardness distribution profile (LHDP) across the weld cross section under tensile loading. Optical and scanning electron microscopies were used to characterize the microstructural features of the welded joints at various zones. It is evident from the results that GTAW joints showed superior tensile properties compared to GMAW joints and this is primarily owing to the presence of finer grains in the weld metal zone (WMZ) and narrow heat-affected zone (HAZ). The lower heat input associated with the GTAW process effectively reduced the size of the WMZ and HAZ compared to GMAW process. Lower heat input of GTAW process results in faster cooling rate which hinders the grain growth and reduces the evaporation of magnesium in weld metal compared to GMAW joints. The fracture surface of GTAW joint consists of more dimples than GMAW joints which is an indication that the GTAW joint possess improved ductility than GMAW joint.     

注胶修复工艺的耐高温环氧树脂体系工艺性能

针对注胶修复工艺要求,采用差示扫描量热法热分析和流变仪测试三种中温固化配方的耐高温缩水甘油胺型环氧树脂体系的固化特性和化学流变特性,通过对比分析三种配方树脂体系的固化条件和黏度特性,确定MF-4101/ZH110/DMP-30树脂体系为最适宜注胶修复工艺的配方。建立该树脂体系在等温条件下黏度特性曲线的Daul Arrhenius模型和高阶指数拟合模型。结果表明,高阶指数拟合模型的预测精度和适用范围均优于Daul Arrhenius模型,预测黏度与实验结果具有良好的一致性,根据高阶指数拟合模型建立的黏度随温度、时间变化的唯象关系式,可以准确地预报修复树脂体系的工艺窗口。     

7A52铝合金便携式搅拌摩擦焊接头的组织与性能分析

采用便携式搅拌摩擦焊设备,对3mm厚的7A52铝合金薄板进行了焊接,对焊接头的显微组织和机械性能进行了观察测试。研究结果表明:焊接头可分为动态再结晶区、热-机影响区和母材3个区域,而没有明显的热影响区。动态再结晶区组织发生再结晶,生成细小的等轴晶粒;热-机影响区有塑性变形流线,且范围较窄;母材区保持着原来的轧制组织。接头硬度的最薄弱环节在热-机影响区。接头抗拉强度达到母材的70%左右,能够满足战场应急抢修的需求。     

高能微脉冲表面强化修复45CrNiMoVA传动轴性能试验研究

针对某大型船用传动轴工作轴颈表面产生腐蚀坑的问题,采用高能微脉冲表面强化修复技术对试验样轴进行修复。通过拉伸试验筛选了焊丝,采用光学显微镜和显微硬度计分析了修复层的显微组织和硬度,研究了扭转条件下修复层与基体的结合强度。结果表明:Ni-818焊丝修复层与基体的结合强度高,抗拉强度为557MPa;修复层显微组织均匀、致密,硬度差异小;当扭矩为200N.m,且表面最大剪应力为438MPa时,修复层和基体之间结合良好。由此得出结论:采用高能微脉冲表面强化修复技术,使用Ni-818焊丝可实现对45CrNiMoVA传动轴的表面强化修复。     

深紫外非线性晶体KBe_2BO_3F_2的光学倍频特性

通过理论模拟计算详细分析了KBe2BO3F2（KBBF）晶体的光学倍频特性,得到了Nd∶YVO4激光6倍频输出的深紫外激光光源（177.3 nm）的相关技术参数。结果对于KBBF晶体用于产生深紫外全固态激光（DPL）的实验研究提供了重要的理论依据。     

添加SiC微粉对硅树脂先驱体转化3D Cf/Si-O-C材料性能的影响

以三维碳纤维织物和廉价的硅树脂为原料,采用先驱体转化工艺制备3D G/Si-O-C材料,考察了浸渍液中添加SiC填料对材料微观结构、力学性能和抗氧化性能影响.结果表明:添加适量的SiC填料有助于减少基体孔隙,改善界面结合,从而提高材料的力学性能;而SiC含量过高时,容易在材料内部形成闭孔,从而导致材料力学性能下降.当SiC微粉含量为18.2%时,材料具有最好的力学性能,弯曲强度和断裂韧度分别为421.3MPa和13.0 MPa·m1/2;而材料的抗氧化性能随着SiC微粉含量的增加而增加,当SiC微粉含量为25.0%时,材料的弯曲强度保留率最高,达到了89.5%.     

拉伸载荷作用下基体表层激光离散预处理对铬镀层／45钢基开裂行为的影响

采用激光离散预处理钢基体再电镀铬层技术得到了一种新型复合结构,研究了这种新型复合结构在拉伸载荷作用下的开裂行为特征,并与无激光处理钢基体的试样在同样试验条件下的开裂特征进行了对比分析。结果表明：有激光离散预处理钢基体试样的承载能力要高于无激光预处理钢基体试样的承载能力,且有激光处理的试样开裂区域在两个激光带之间（无激光处理区）,主裂纹呈现明显的周期性特征。本研究结果可归结为激光预处理钢基体不仅改善了基体表层的应力状态和力学性能,而且还改善了后续铬镀层的力学性能。     

多弧离子镀CrNx涂层的工艺与摩擦磨损性能

为了改善发动机活塞环的摩擦学性能和提高其使用寿命,采用多弧离子镀技术在活塞环表面制备了不同N2含量和弧电流的CrNx硬膜,采用X射线衍射技术、扫描电子显微镜、纳米硬度仪和发动机台架试验装置,分别测试了薄膜相结构、表面形貌、纳米硬度和抗高温摩擦磨损性能。研究结果表明：当N2质量分数为45%时,薄膜纳米硬度相对较高,CrNx薄膜中主要以CrN（220）相为主;随着弧电流的增加,薄膜的表面颗粒尺寸增加,当弧电流为60A时,薄膜纳米硬度相对较高。与Cr电镀层活塞环相比,CrNx涂层活塞环具有较强的抗高温粘着磨损性能。     

土质隧洞围岩稳定性分析与设计计算方法探讨

论述了以洞周位移量与围岩塑性区大小作为围岩稳定性经验判据的不足,依靠模型试验与力学计算,分析了隧洞破坏机理与形式。由此提出将基于有限元强度折减法求出的围岩安全系数作为稳定分析判据,这种判据有严格的力学依据,有统一的标准,而且不受其他因素的影响。研究了隧洞围岩安全系数（剪切安全系数、拉裂安全系数）与衬砌安全系数的算法以及隧洞设计计算方法。最后以黄土洞室为例,给出了土体隧洞设计计算新方法,并对土体隧洞今后的研究方向提出了几点展望。