基于磨损的柴油机性能灰色预测

柴油机性能传统的预测方法需要大量的统计数据,在数据较少的情况下无法使用.文中对磨损与漏气量的关系以及漏气量对柴油机性能的影响进行了分析,基于一组磨损与漏气量的数据,采用灰色预测理论对柴油机性能进行了预测.结果表明,预测值与实测值两者基本一致.     

活性屏离子渗硫层在40#油润滑条件下的摩擦学性能

应用活性屏离子渗硫技术,在CrMoCu合金铸铁表面制备出以FeS相为主的渗硫层。实验表明,在40#油润滑条件下,活性屏离子渗硫表面的摩擦因数比未渗表面大约降低了13%,与渗硫表面相近;体积磨损量比未渗表面减少了30%左右,与渗硫表面相似。由于活性屏离子渗硫层的主要成分为密排六方晶体结构的FeS,且其结构疏松多孔易于储存润滑油,因此具有良好的减摩、耐磨性能。     

基于SFS的磨粒图像三维重构

研究了一种由磨粒灰度图像直接恢复出磨粒图像三维信息的磨粒三维形貌恢复方法，以几种典型的磨粒灰度图像进行算法验证，实验结果表明，该方法简单，易于实现，恢复后的磨粒三维图像有较强的立体感。在不增加硬件成本的基础上，可以为磨粒的分析提供三维数据，为磨粒图像三维特征的提取奠定基础，对磨粒识别精度的提高产生重要的影响。     

Investigation on the spatial distribution characteristics of behind-armor debris formed by the perforation of EFP through steel target

The behind-armor debris (BAD) formed by the perforation of an EFP is the main damage factor for the secondary destruction to the behind-armor components. Aiming at investigating the BAD caused by EFP, flash X-ray radiography combined with an experimental witness plate test method was used, and the FEM-SPH adaptive conversion algorithm in LS-DYNA software was employed to model the perforation process. The simulation results of the debris cloud shape and number of debris were in good agreement with the flash X-ray radiographs and perforated holes on the witness plate, respectively. Three-dimensional numerical simulations of EFP's penetration under various impact conditions were conducted. The results show that, an ellipsoidal debris cloud, with the major-to-minor axis radio (a/b) smaller than that caused by shaped charge jets, was formed behind the target. With the increase of target thickness (h) and decrease of impact velocity (v₀) and obliquity (θ), the value of a/b decreases. The number of debris ejected from target is significantly higher than that from EFP. Based on the statistical analysis of the spatial distribution of the BAD, An engineering calculation model was established considering the influence of h, v₀ and θ. The model can with reasonable accuracy predict the quantity and velocity distribution characteristics of BAD formed by EFP.     

激光制备高附着性能的铜基类金刚石膜

提升类金刚石(Diamond-Like Carbon, DLC)膜在被保护基底上的附着能力具有明显的实际应用价值。从微观机理上分析了前期设计的Cu基多层DLC膜有效性的原因。在此基础上,研究了DLC/SiC循环层中两者厚度比例对膜层的附着性能、纳米硬度和耐磨性的影响,以优化结构、进一步提升实际应用所需的膜层性能。纳米划痕和压痕测试结果表明:随着DLC层与SiC层厚度比例的增大,多层DLC膜在Cu基上附着性能逐渐降低,但当厚度比小于2.3时,仍接近厚度400 nm的单层DLC膜在Si基上的附着性能；Cu基多层DLC膜的纳米硬度逐渐提高,同时,耐磨性接近纯DLC膜。     

铁基非晶纳米晶涂层的耐磨性研究

采用基于机器人的自动化高速电弧喷涂技术在45钢基体上制备了FeCrBSiMnNbY非晶纳米晶涂层。研究了非晶纳米晶涂层在油润滑条件下，不同磨损时间、速度、载荷对涂层的磨损行为。采用扫描电镜（SEM）、能谱分析仪（EDAX）和X射线衍射仪（XRD）对涂层的组织结构进行了表征，利用纳米压痕仪对涂层的力学性能进行了分析，摩擦磨损试验在MM200滑块磨损试验机上进行。结果表明：涂层组织均匀，结构致密，主要由非晶相和α-Fe相纳米晶组成；在相同磨损试验条件下，非晶纳米晶涂层的相对耐磨性为3Cr13涂层的4．6倍，磨损机制主要为脆性疲劳剥落。     

渗硫层对网格化激光淬火表面摩擦磨损性能的影响

利用低温离子渗硫技术在CrMoCu合金铸铁网格化激光淬火表面制备了渗硫层,分析了其形貌组成与结构,考察了渗硫激光复合表面的摩擦学性能。结果表明:渗硫层表面疏松多孔,在淬火区域硫化物颗粒细小,结构致密,其相组成主要为FeS;在干摩擦条件下,渗硫层能降低网格化激光淬火表面的摩擦因数,提高其耐磨性能,其主要原因是硫化物及摩擦化学反应生成的氧化物能在摩擦表面形成边界润滑膜,抑制了磨粒磨损和粘着磨损,有效减弱了网格化激光淬火表面"摩擦台阶"效应。