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Managing components for assemble‐to‐order products with lead‐time‐dependent pricing: The full‐shipment model
Authors:Vernon Ning Hsu  Chung Yee Lee  Kut C So
Institution:1. School of Management, George Mason University, Fairfax, Virginia;2. Department of Industrial Engineering and Logistics Management, Hong Kong University of Science and Technology, Kowloon, Hong Kong;3. The Paul Merage School of Business, University of California, Irvine, CaliforniaThe Paul Merage School of Business, University of California, Irvine, California
Abstract:We study a component inventory planning problem in an assemble‐to‐order environment faced by many contract manufacturers in which both quick delivery and efficient management of component inventory are crucial for the manufacturers to achieve profitability in a highly competitive market. Extending a recent study in a similar problem setting by the same authors, we analyze an optimization model for determining the optimal component stocking decision for a contract manufacturer facing an uncertain future demand, where product price depends on the delivery times. In contrast to our earlier work, this paper considers the situation where the contract manufacturer needs to deliver the full order quantity in one single shipment. This delivery requirement is appropriate for many industries, such as the garment and toy industries, where the economies of scale in transportation is essential. We develop efficient solution procedures for solving this optimization problem. We use our model results to illustrate how the different model parameters affect the optimal solution. We also compare the results under this full‐shipment model with those from our earlier work that allows for multiple partial shipments. © 2007 Wiley Periodicals, Inc. Naval Research Logistics, 2007
Keywords:inventory management  assemble‐to‐order systems  contract manufacturing  optimal stocking policies  leadtime management
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