Minimum cost component test plans for evaluating reliability of a highly reliable parallel system

One approach to evaluating system reliability is the use of system based component test plans. Such plans have numerous advantages over complete system level tests, primarily in terms of time and cost savings. This paper considers one of the two basic building blocks of many complex systems, namely a system of n parallel components, and develops minimum cost component test plans for evaluating the reliability of such a system when the component reliabilities are known to be high. Two different decision rules are considered and the corresponding optimization problems are formulated and solved using techniques from mathematical programming. © 1997 John Wiley & Sons, Inc. Naval Research Logistics 44 : 401–418, 1997     

Discrete repairable reliability systems

Consider a reliability system consisting of n components. The failures and the repair completions of the components can occur only at positive integer-valued times k ϵ N₊₊ ϵ (1, 2, …). At any time k ϵ N₊₊ each component can be in one of two states: up (i.e., working) or down (i.e., failed and in repair). The system state is also either up or down and it depends on the states of the components through a coherent structure function τ. In this article we formulate mathematically the above model and we derive some of its properties. In particular, we identify conditions under which the first failure times of two such systems can be stochastically ordered. A variety of special cases is used in order to illustrate the applications of the derived properties of the model. Some instances in which the times of first failure have the NBU (new better than used) property are pointed out. © 1993 John Wiley & Sons, Inc.     

软件构件可靠性与费用分配最优模型

针对软件构件可靠性和费用分配问题,给出一种可靠性和费用分配最优模型。文中将软件系统可靠性定义为软件构件失效密度、操作剖面、构件使用矩阵以及软件无失效运行时间的函数,描述了费用最优模型的建立和利用非线性规划理论求解模型的步骤,有效地处理了带有复杂计算的目标函数和约束条件的可靠性和费用最优分配问题。计算实例表明,利用该模型进行可靠性和费用分配是可行的。     

An application of the MTP2 property on bounds on system reliability

This paper is concerned with the joint prior distribution of the dependent reliabilities of the components of a binary system. When this distribution is MTP₂ (Multivariate Totally Positive of Order 2), it is shown in general that this actually makes the machinery of Natvig and Eide [7] available to arrive at the posterior distribution of the system's reliability, based on data both at the component and system level. As an illustration in a common environmental stress case, the joint prior distribution of the reliabilities is shown to have the MTP₂ property. We also show, similarly to Gåsemyr and Natvig [3], for the case of independent components given component reliabilities how this joint prior distribution may be based on the combination of expert opinions. A specific system is finally treated numerically. © 1997 John Wiley & Sons, Inc. Naval Research Logistics 44: 741–755, 1997     

Testing goodness of fit to the increasing failure rate family

One branch of the reliability literature is concerned with devising statistical procedures with various nonparametric “restricted family” model assumptions because of the potential improved operating characteristics of such procedures over totally nonparametric ones. In the single-sample problem with unknown increasing failure rate (IFR) distribution F, (1) maximum-likelihood estimators of F have been calculated, (2) upper or lower tolerance limits for F have been determined, and (3) tests of the null hypothesis that F is exponential have been constructed. Barlow and Campo proposed graphical methods for assessing goodness of fit to the IFR model when the validity of this assumption is unknown. This article proposes several analytic tests of the IFR null hypothesis based on the maximum distance and area between the cumulative hazard function and its greatest convex minorant (GCM), and the maximum distance and area between the total time on test statistic and its GCM. A table of critical points is provided to implement a specific test having good overall power properties.     

Warranty policies and burn-in

Warranty is an important factor for consumer durable products in the marketplace. However, the warranty cost may drastically reduce profitability. Burn in is a common procedure to improve the quality of products after they have been produced, but it is also costly. By taking both the burn-in procedure and warranty policy into consideration, several cost functions can be formulated and optimized. Assuming that the failure-rate function of the product has a bathtub shape, it is shown that the optimal burn-in times that minimize the considered cost functions never exceed the first change point of the failure-rate function. The continuous dependence of the optimal burn-in times on the model parameters and the underlying distribution is also established. © 1997 John Wiley & Sons, Inc. Naval Research Logistics 44: 199–209, 1997     

系统可靠寿命的不确定性分析及其高效方法

为了分析元器件失效率的不确定性对系统可靠性的影响,借鉴Borgonovo的矩独立灵敏度分析思想,在充分考虑了系统可靠寿命完整不确定性信息的情况下,提出了基于系统可靠寿命的矩独立重要性测度,用来分析不确定性条件下系统元器件失效率对其可靠寿命的平均影响。但由于系统可靠寿命函数是系统可靠度函数的反函数,一般无法解析表达而以隐函数的形式存在,致使该矩独立重要性测度难以高效准确求解。为了解决这一问题,文章提出了一种新的Kriging自适应代理模型的高效算法,该算法以Kriging代理模型预测值的变异系数作为自适应学习函数,通过自主增加新的试验样本,增强代理模型的预测准确性。阀门控制系统和民用飞机电液舵机系统两个算例分析表明,在保证计算精度的情况下,通过变异系数自适应学习函数,仅需添加少量系统可靠寿命试验样本,就能够构建用来充分近似系统可靠寿命函数的Kriging代理模型,解决了重要性测度的高效求解问题,从而验证了所提方法的合理性和算法的高效性。     

The optimal burn-in testing of repairable equipment

The subject of this paper is the utilization of the “infant mortality” or decreasing failure rate effect to improve the reliability of repairable devices. Decreasing failure rate implies the possibility that devices which exhibit it can be improved by “burn-in testing” of each unit. Such a test serves to accumulate operating time while shielded from the full costs and consequences of failure. A general formulation of the burn-in test decision for repairable devices is presented and some special cases are solved. A class of models, indexed by the degree of partial replacement present in the repair process, is considered and numerical results for the optimal policy are given for several members of that class. A comparison of those results reveals the profitability of testing increases with the complexity of the repairable device.     

Remarks on a univariate shock model with some bivariate generalizations

In a 1973 paper J. D. Esary, A. W. Marshall, and F. Proschan [5] considered a shock model giving rise to various nonparametric classes of life distributions of interest in reliability theory. A number of authors have extended these results in a variety of directions. In this paper, alternative proofs of the increasing failure rate (IFR) and decreasing mean residual life (DMRL) results are given which do not make use of the theory of total positivity. Some bivariate extensions are then obtained using a shock model similar to that originally used by H. W. Block, A. S. Paulson, and R. C. Kohberger [2] to unify various bivariate exponential distributions.     

A general model of heterogeneous system lifetimes and conditions for system burn‐in

Burn‐in is a technique to enhance reliability by eliminating weak items from a population of items having heterogeneous lifetimes. System burn‐in can improve system reliability, but the conditions for system burn‐in to be performed after component burn‐in remain a little understood mathematical challenge. To derive such conditions, we first introduce a general model of heterogeneous system lifetimes, in which the component burn‐in information and assembly problems are related to the prediction of system burn‐in. Many existing system burn‐in models become special cases and two important results are identified. First, heterogeneous system lifetimes can be understood naturally as a consequence of heterogeneous component lifetimes and heterogeneous assembly quality. Second, system burn‐in is effective if assembly quality variation in the components and connections which are arranged in series is greater than a threshold, where the threshold depends on the system structure and component failure rates. © 2003 Wiley Periodicals, Inc. Naval Research Logistics 50: 364–380, 2003.     

一种多通道武器控制台的可靠性预计分析

对设计的一种多通道武器控制台的可靠性进行了预估分析.采用元器件计数法和元器件应力分析法,得出了模块级的失效率.按照系统串联结构的可靠性框图,计算出系统的失效率、平均无故障工作时间等可靠性指标.结果表明,预计值满足了系统规定的使用要求.     

Optimal (τ, T) opportunistic maintenance of a k‐out‐of‐n:G system with imperfect PM and partial failure

The opportunistic maintenance of a k‐out‐of‐n:G system with imperfect preventive maintenance (PM) is studied in this paper, where partial failure is allowed. In many applications, the optimal maintenance actions for one component often depend on the states of the other components and system reliability requirements. Two new (τ, T) opportunistic maintenance models with the consideration of reliability requirements are proposed. In these two models, only minimal repairs are performed on failed components before time τ and the corrective maintenance (CM) of all failed components are combined with PM of all functioning but deteriorated components after τ; if the system survives to time T without perfect maintenance, it will be subject to PM at time T. Considering maintenance time, asymptotic system cost rate and availability are derived. The results obtained generalize and unify some previous research in this area. Application to aircraft engine maintenance is presented. © 2000 John Wiley & Sons;, Inc. Naval Research Logistics 47: 223–239, 2000     

Two‐stage component test plans for testing the reliability of a series system

A system reliability is often evaluated by individual tests of components that constitute the system. These component test plans have advantages over complete system based tests in terms of time and cost. In this paper, we consider the series system with n components, where the lifetime of the i‐th component follows exponential distribution with parameter λ_i. Assuming test costs for the components are different, we develop an efficient algorithm to design a two‐stage component test plan that satisfies the usual probability requirements on the system reliability and in addition minimizes the maximum expected cost. For the case of prior information in the form of upper bounds on λ_i's, we use the genetic algorithm to solve the associated optimization problems which are otherwise difficult to solve using mathematical programming techniques. The two‐stage component test plans are cost effective compared to single‐stage plans developed by Rajgopal and Mazumdar. We demonstrate through several numerical examples that our approach has the potential to reduce the overall testing costs significantly. © 2002 John Wiley & Sons, Inc. Naval Research Logistics, 49: 95–116, 2002; DOI 10.1002/nav.1051     

Optimal replacement rules based on different information levels

We consider the following replacement model in reliability theory. A technical system with random lifetime is replaced upon failure. Preventive replacements can be carried out before failure. The time for such a replacement depends on the observation of a random state parameter and is therefore in general a random time. Different costs for preventive and failure replacements are introduced which may depend on the age of the working system. The optimization criterion followed here to find an optimal replacement time is to minimize the total expected discounted costs. The optimal replacement policy depends on the observation of the state of the system. Results of the theory of stochastic processes are used to obtain the optimal strategy for different information levels. Several examples based on a two-component parallel system with possibly dependent component lifetimes show how the optimal replacement policy depends on the different information levels and on the degree of dependence of the components. © 1992 John Wiley & Sons, Inc.     

A theoretical justification for an increasing average failure rate strength distribution in fibrous composites

A general model for the failure of fibrous composite materials is described. It is shown to contain some of the well-known models in the literature. The composite material is viewed as a coherent system of independent identically distributed component strengths. Under the assumption that the applied load is redistributed “homotonically” to the unfailed components upon the failure of a component (an individual fiber segment) and that the distributions of component strengths are IFRA, it is shown that the system (composite) strength distribution is also IFRA. Examples are given using carbon reinforced composite data to illustrate the IFRA property.     

The effect of stochastic time delays on the reliability of isolated impulse systems

This article concerns the effect of stochastic time delays in the operation of components upon system reliability for isolated impulse systems, for which component delays have hitherto been treated as deterministic. These are systems, such as automatic protective devices, which remain idle for most of their lives but which are required to respond with the utmost speed to input signals arising at arbitrary isolated time instants. System failure can arise from components failing to operate, or from being too slow to operate so that the systems operation is too slow to meet requirements. During operation components are usually subjected to greater stresses than during idling, so that it is assumed that components are subjected to increased failure tendencies during the time it takes them to perform their functions. The effect of stochastic time delays on the evaluation of systems reliability is considered, and a hierarchy of complexity associated with the physical nature of the delays in series and redundant configurations is exposed. Some simple exponential illustrations are presented.     

Tests for homogeneity of distributions of component lifetimes from system lifetime data with known system signatures

In this article, we discuss the problem of testing the homogeneity of distributions of component lifetimes based on system lifetime data when the system signatures are known. Both parametric and nonparametric procedures are developed for this problem. For nonparametric testing, the Mann–Whitney‐type statistic is used, and its performance and limitations are discussed. Next, we assume the component lifetimes to follow exponential distributions and then develop different parametric tests. Exact and asymptotic methods are developed based on the method of moments estimators. A Monte Carlo simulation study is used to compare the performance of different parametric procedures with that of the nonparametric procedure. Based on the results of the simulation study, discussions and practical recommendations are made and finally some concluding remarks are provided. © 2015 Wiley Periodicals, Inc. Naval Research Logistics 62: 550–563, 2015     

The reliability of a series system of repairable subsystems: A bayesian approach

Consider the problem of estimating the reliability of a series system of (possibly) repairable subsystems when test data and historical information are available at the component, subsystem, and system levels. Such a problem is well suited to a Bayesian approach. Martz, Waller, and Fickas [Technometrics, 30 , 143–154 (1988)] presented a Bayesian procedure that accommodates pass/fail (binomial) data at any level. However, other types of test data are often available, including (a) lifetimes of nonrepayable components, and (b) repair histories for repairable subsystems. In this article we describe a new Bayesian procedure that accommodates pass/fail, life, and repair data at any level. We assume a Weibull model for the life data, a censored Weibull model for the pass/fail data, and a power-law process model for the repair data. Consequently, the test data at each level can be represented by a two-parameter likelihood function of a certain form, and historical information can be expressed using a conjugate family of prior distributions. We discuss computational issues, and use the procedure to analyze the reliability of a vehicle system. © 1994 John Wiley & Sons, Inc.     

不同故障模式下的可靠性优化问题

以阀门流体系统为例 ,通过理论分析与数值计算 ,讨论了组成单元具有多个故障模式情形的系统可靠性优化问题 ,对传统的冗余技术作了进一步的发展 ,确立了考虑不同故障模式时可靠性优化的一般模型 ,最后得到了必须根据不同故障模式比率确定配置方式的结论