氧化铝气凝胶复合材料的制备与隔热性能

以仲丁醇铝为先驱体,采用溶胶一凝胶工艺制备氧化铝溶胶,并将其与无机陶瓷纤维毡复合经超临界流体干燥得到氧化铝气凝胶隔热复合材料.利用扫描电子显微镜(SEM)和氮气吸附等方法对样品微观结构进行分析,利用热平板法对材料的隔热性能进行测试,并分析了氧化铝气凝胶隔热复合材料隔热机理.研究表明:与氧化硅气凝胶相比,氧化铝气凝胶具有更好的耐高温性能,经1000℃热处理后仍然能够较好地保持其纳米多孔结构;将气凝胶与纤维复合后,充分发挥了氧化铝气凝胶优良的隔热特性,使得复合材料的隔热性能较纯纤维毡有了明显的改善,其热面温度1000℃时导热系数为0.0685 W/m·K.     

SiO2气凝胶复合短切莫来石纤维多孔骨架复合材料的制备及性能

将短切莫来石纤维、硅溶胶、B4C粉,经过1260℃烧结制备多孔骨架,以正硅酸乙酯、去离子水和乙醇配制SiO2溶胶,并将多孔骨架与SiO2溶胶浸渍,经过超临界干燥制备SiO2气凝胶复合的莫来石隔热瓦.通过热重和差热分析、X射线能谱分析,表明B4C在700℃～900℃时发生氧化,生成B2O3将短切纤维粘接到一起,莫来石多孔骨架在1500℃以下稳定存在.具有纳米级孔洞结构的SiO2气凝胶填充了多孔骨架的微米级孔洞,隔热瓦的热导率在200℃、500℃、800℃、1000℃分别下降了44.3%、33.8%、34.6%、29.5%.此外,SiO2气凝胶的复合使得抗弯和抗压强度分别提高了50%和40%.     

二氧化硅气凝胶隔热复合材料的性能及其瞬态传热模拟

高马赫数、新型航天飞行器承载严重的气动加热环境,其隔热材料的性能与传热计算对飞行器热防护结构的优化和预测具有一定的指导意义.研究了二氧化硅气凝胶隔热复合材料的结构与性能,并进行了瞬态传热模拟.结果表明复合材料热导率仅为0.018W/m·K,瞬态传热模拟结果与考核测试值吻合,为预测和优化隔热材料提供了一定的依据.     

高温空气下C/SiC复合材料力学性能测试

测试了C/SiC复合材料在高温空气下的压缩、弯曲和拉伸性能,利用扫描电子显微镜分析复合材料在室温与高温条件下的断口微观形貌。结果表明:从室温升温到1 000 ℃测试温度时,C/SiC复合材料的压缩强度由247 MPa降低至78 MPa,性能降低68%;弯曲强度由480 MPa降低至277 MPa,性能降低42%;拉伸强度由247 MPa降低至152 MPa,性能降低38%。高温氧化导致界面退化,损伤材料基体与碳纤维结构,加剧了纤维断裂程度,改变了纤维与基体的结合状态,纤维增韧机制逐渐消失,导致复合材料性能下降。     

不同裂解温度对制备SiCf/Si-O-C复合材料性能研究

以聚硅氧烷为先驱体,研究先驱体转化过程中在不同的裂解温度下对制备SiCf/Si-O-C复合材料性能影响.结果表明,当裂解温度在700℃、800℃时,陶瓷基复合材料的弯曲强度分别为255.2 MPa、309.0 MPa;当裂解温度在1000℃时,陶瓷基复合材料的弯曲强度为45.3 MPa.对SiCf/Si-O-C复合材料的微观结构及载荷-位移曲线进行分析,发现界面结构是影响SiCf/Si-O-C复合材料性能的主要因素.     

列车用复合材料阻燃性能研究

不同类别的阻燃剂配合使用能产生协效作用,大大提高阻燃效果。在甲基丙烯酸类不饱和聚酯树脂9001基体中,添加微囊化红磷/氢氧化铝/三氧化二锑/甲基膦酸二甲酯(MRP/Al(OH)3/Sb2O3/DMMP)阻燃剂体系,对其树脂体系固化物及玻璃纤维织物复合材料的力学性能和阻燃性能进行了实验研究,提出了一种有望用于列车复合材料大尺寸构件制造的性能优异、价格低廉的新体系。结果表明,当质量添加比例分别为12%MRP、50%Al(OH)3、2%Sb2O3时,树脂体系室温粘度100mPa.s左右,凝胶时间超过80min,适用于RTM和VIMP等大尺寸构件成型工艺;复合材料拉伸强度215.4MPa,弯曲强度177.15MPa,拉伸模量13.85GPa,弯曲模量13.36GPa,氧指数39.7。     

准陶瓷Cf/SiC复合材料的制备

采用热重-差热(TG-DTA)、红外(IR)等分析测试手段,研究了聚碳硅烷(PCS)的裂解及化学转化过程,从理论上验证了先驱体聚碳硅烷(PCS)600℃裂解产物的准陶瓷特性.先驱体聚碳硅烷在600℃呈现一种半有机、半无机状态,其产物具有准陶瓷的特征,在大约750℃出现无机化转变高峰,固称其为准陶瓷.以碳布、准三维编织体、三维编织体为增强体,采用先驱体浸渍裂解(PIP)工艺在600℃制备了碳纤维增强碳化硅(Cf/SiC)准陶瓷基复合材料.结果表明,以三维编织体增强的准陶瓷Cf/SiC复合材料获得了较理想的结构、性能,所制备3D-Cf/SiC复合材料密度仅有1.27g/cm3,弯曲强度达到193.69MPa,室温拉伸强度为197.69MPa,600℃拉伸强度为167.33MPa.复合材料断口形貌分析表明,在低温600℃制备的准陶瓷Cf/SiC复合材料呈现明显的韧性断裂特征.     

SiO_2气凝胶对有机硅涂层耐高温与隔热性能改性研究

SiO_2气凝胶是一种具有三维空间网络结构的新型纳米材料,具有低密度、低导热系数以及耐高温和耐老化等性能。以SiO_2气凝胶为填料,将其添加到有机硅涂层中,采用扫描电子显微镜(SEM)、X射线衍射仪(XRD)、傅里叶红外变换光谱仪(FT-IR)等仪器,研究SiO_2气凝胶质量分数为1%,5%和10%时,各涂层加热到200,400,700℃时表面形貌、物相结构和表面基团变化情况,同时对各涂层添加不同质量分数SiO_2气凝胶后的耐高温和隔热性能进行研究。结果表明:随SiO_2气凝胶质量分数的增加,涂层耐高温性能提升,SiO_2气凝胶质量分数为10%时,涂层能在700℃高温下保持良好的性能;隔热性能也随SiO_2气凝胶质量分数的增加逐渐增强,与未添加SiO_2气凝胶的涂层相比,其最大温差可达11.2℃;同时,从XRD和FT-IR分析结果可知,随着温度的升高,涂层中的有机物逐渐分解,SiO_2和Al的结晶度逐渐提高,Si—O—Si特征峰强度提高最为明显。     

有机-无机杂化气凝胶隔热材料的研究进展

针对SiO2气凝胶脆性大、强度低、难以直接工程应用的缺陷,首先综述了基于高分子纤维增强、聚合物交联以及共前驱体法制备的有机杂化SiO2气凝胶的研究现状;然后,分析这三类材料的合成原理、制备工艺和性能;最后,从制备成本、性能调控以及传热与力学增强机理等角度提出未来研究方向。     

三维编织碳纤维增强莫来石复合材料的制备与性能

结合Al2O3溶胶—凝胶技术和聚硅氧烷浸渍裂解技术制备出三维编织碳纤维增强莫来石复合材料(3D BCf/mullite)。研究表明,以AlCl3·6H2O和(CH2)6N4为原料的溶胶—凝胶工艺能制备出纳米γ Al2O3粉,它与聚硅氧烷在1400℃N2中共裂解可反应生成莫来石。所得3D BCf/mullite的密度为1.784g/cm3,弯曲强度和断裂韧性分别为282.5MPa和17.7MPa·m1/2。材料中较多的孔隙是材料密度和弯曲强度不高的原因所在。     

基于ANSYS的大型复合材料风力机叶片结构分析

基于ANSYS软件,对某款应用于GL3A风场的1500kW大型复合材料风力机叶片进行了结构分析。分析结果表明:该叶片的振型以一阶挥舞和一阶摆振为主,其频率分别为0.86Hz和1.59Hz;在极限挥舞载荷作用下,该叶片有限元模型计算得到的叶尖挠度为8.445m,而该叶片全尺寸静力试验得到的极限挥舞载荷作用下的叶尖挠度为8.12m,计算值与试验值的误差只有3.8%;另外,该叶片的最大计算拉应力和压应力分别为228MPa和201MPa,而该叶片玻纤/环氧复合材料实测拉伸强度和实测压缩失稳强度分别为720MPa和380MPa,其计算最大应力只有对应实测极限强度的31.7%和52.9%。     

基于仪器化压入技术的结构陶瓷材料断裂韧性测试

利用自主研制的仪器化压入仪,采用Vickers压头对氮化硅和氧化锆2种结构陶瓷进行了仪器化压入试验,通过压入载荷-深度曲线可识别材料的弹性模量E,通过测量压痕对角线直径可确定材料的维氏硬度HV,再通过测量压痕裂纹扩展长度即可得到材料的断裂韧性KIC,实现了在单一压入仪上基于Vickers压头对结构陶瓷材料断裂韧性的测试。与传统压痕法利用硬度计或纳米压入仪测试陶瓷材料断裂韧性相比,试验更简单快捷,可靠性高,同时测得信息量也更为丰富。试验测得2种结构陶瓷的断裂韧性分别为4.77～5.82 MPa.m1/2和7.22～8.94 MPa.m1/2。     

Synergistic effect of hybrid Himalayan Nettle/Bauhinia-vahlii fibers on physico-mechanical and sliding wear properties of epoxy composites

The cellulosic bast fibers are recognized as a justifiable and biodegradable substitute for producing moderate strength polymer composite materials because of their characteristics of renewability, eco-friendliness, and higher specific strength. Hence the aim of this research work is to fabricate Himalayan bast fibers (Nettle fiber (NF)/bauhinia vahlii fiber (BF)) based mono/hybrid epoxy composites at varying weight percentage of 2–6 wt% and evaluate the physical (void fraction and water absorption), mechanical (tensile strength, flexural strength, hardness) and sliding wear properties of as-fabricated composites. The 6 wt% NBF reinforced composites exhibited higher mechanical properties as compared to NF and BF composites with tensile strength of 34.04 MPa, flexural strength of 42.45 MPa, and hardness of 37.01 H_v respectively. The influence of various control factors (sliding velocity, NF/BF/NBF contents, normal load and sliding distance) on specific sliding wear rate of composites was evaluated by Taguchi (three factors at three levels) experimental design and the percentage contribution of these selected parameters on sliding wear performance was examined by Analysis of variance (ANOVA). The sliding wear property of as-developed composites was found to be greatly influenced by sliding velocity and the wear resistance was observed to be improved with the NF/BF/NBF contents. The wear mechanism of the as-fabricated composites has been elucidated by scanning electron microscopy analysis. The research outcomes demonstrated that the hybridization of Bauhinia vahlii fiber with Nettle fiber led to improve the mechanical and wear properties of epoxy composites.     

磺化酚醛树脂的研究:高效减水剂的制备及其对混凝土工作度和力学性能的影响

制备了以磺化酚醛树脂为基础的3种高效减水剂,该高效减水剂能显著地减少用水量和改善混凝土工作度以及力学强度.测试结果显示:随掺量的增加,混凝土抗压强度在一定范围内有明显的提高,然后增加较慢或有所下降;混凝土的抗折、抗拉、抗剪强度以及与钢筋的粘接强度均高于对照空白样.同硅灰、磨砂矿渣相结合还获得了抗压强度大于100MPa、流动性好的超高强混凝土.     

Effect of organo-modified montmorillonite nanoclay on mechanical,thermal and ablation behavior of carbon fiber/phenolic resin composites

The mechanical, thermal and ablation properties of carbon phenolic (C-Ph) composites (Type-I) rein-forced with different weight percentages of organo-modified montmorillonite (o-MMT) nanoclay have been studied experimentally. Ball milling was used to disperse different weight (wt) percentages (0, 1,2,4,6 wt.％) of nanoclay into phenolic resin. Viscosity changes to resin due to nanoclay was studied. On the other hand, nanoclay added phenolic matrix composites (Type-II) were prepared to study the dispersion of nanoclay in phenolic matrix by small angle X-ray scattering and thermal stability changes to the matrix by thermogravimetric analyser (TGA). This data was used to understand the mechanical, thermal and ablation properties of Type-I composites. Inter laminar shear strength (ILSS), flexural strength and flexural modulus of Type I composites increased by about 29％, 12％and 7％respectively at 2 wt.％ addition of nanoclay beyond which these properties decreased. This was attributed to reduced fiber volume fraction (％Vf) of Type-I composites due to nanoclay addition at such high loadings. Mass ablation rate of Type-I composites was evaluated using oxy acetylene torch test at low heat flux (125 W/cm2) and high heat flux levels (500 W/cm2). Mass ablation rates have increased at both flux levels marginally up to 2 wt.％ addition of nanoclay beyond which it has increased significantly. This is in contrast to increased thermal stability observed for Type-I and Type-Ⅱ composites up to 2 wt.％addition of nanoclay. Increased ablation rates due to nanoclay addition was attributed to higher insulation effi-ciency of nanolcay, which accumulates more heat energy in limited area behind the ablation front and self-propagating ablation mechanisms triggered by thermal decomposition of organic part of nanoclay.     

Mechanical properties and thermal conductivity of pristine andfunctionalized carbon nanotube reinforced metallic glass composites:A molecular dynamics approach

This work uses the molecular dynamics approach to study the effects of functionalization of carbon nanotubes (CNTs) on the mechanical properties of Cu64Zr36 metallic glass (MG). Three types of functional groups, carboxylic, vinyl and ester were used. The effect of CNT volume fraction (Vf) and the number of functional groups attached to CNT, on the mechanical properties and thermal conductivity of CNT-MG composites was analysed using Biovia Materials Studio. At lower values of Vf (from 0 to 5％), the per-centage increase in Young's modulus was approximately 66％. As the value of Vf was increased further (from 5 to 12％), the rate of increase in Young's modulus was reduced to 16％. The thermal conductivity was found to increase from 1.52 W/mK at Vf=0％to 5.88 W/mK at Vf=12％, thus giving an increase of approximately 286％. Functionalization of SWCNT reduced the thermal conductivity of the SWCNT-MG composites.     

活性粉末混凝土200（RPC200）的配制试验研究

进行了活性粉末混凝土(RPC)的配制试验,通过5批试件分别探讨砂灰比、石英粉、硅灰、水胶比和钢纤维等因素单值变化时对RPC流动度以及抗折强度、抗压强度的影响.研究表明:在常规制作工艺条件下,配制出抗压强度和抗折强度分别为145.6 MPa和26.68MPa的无纤维RPC;当钢纤维含量为6%时,RPC的抗压强度和抗折强度分别达到了201.3MPa和73.67 MPa.