Inequality‐based reliability estimates for complex systems

Full‐system testing for large‐scale systems is often infeasible or very costly. Thus, when estimating system reliability, it is desirable to use a method that uses subsystem tests, which are often less expensive and more feasible. This article presents a method for bounding full‐system reliabilities based on subsystem tests and, if available, full‐system tests. The method does not require that subsystems be independent. It accounts for dependencies through the use of certain probability inequalities. The inequalities provide the basis for valid reliability calculations while not requiring independent subsystems or full‐system tests. The inequalities allow for test information on pairwise subsystem failure modes to be incorporated, thereby improving the bound on system reliability. We illustrate some of the properties of the estimates via an example application. © 2013 Wiley Periodicals, Inc. Naval Research Logistics, 2013     

Asymptotically optimal component assembly plans in repairable systems and server allocation in parallel multiserver queues

T identical exponential lifetime components out of which G are initially functioning (and B are not) are to be allocated to N subsystems, which are connected either in parallel or in series. Subsystem i, i = 1,…, N, functions when at least K_i of its components function and the whole system is maintained by a single repairman. Component repair times are identical independent exponentials and repaired components are as good as new. The problem of the determination of the assembly plan that will maximize the system reliability at any (arbitrary) time instant t is solved when the component failure rate is sufficiently small. For the parallel configuration, the optimal assembly plan allocates as many components as possible to the subsystem with the smallest K_i and allocates functioning components to subsystems in increasing order of the K_i's. For the series configuration, the optimal assembly plan allocates both the surplus and the functioning components equally to all subsystems whenever possible, and when not possible it favors subsystems in decreasing order of the K_i's. The solution is interpreted in the context of the optimal allocation of processors and an initial number of jobs in a problem of routing time consuming jobs to parallel multiprocessor queues. © John Wiley & Sons, Inc. Naval Research Logistics 48: 732–746, 2001     

On the reliability,availability and bayes confidence intervals for multicomponent systems

The problem of computing reliability and availability and their associated confidence limits for multi-component systems has appeared often in the literature. This problem arises where some or all of the component reliabilities and availabilities are statistical estimates (random variables) from test and other data. The problem of computing confidence limits has generally been considered difficult and treated only on a case-by-case basis. This paper deals with Bayes confidence limits on reliability and availability for a more general class of systems than previously considered including, as special cases, series-parallel and standby systems applications. The posterior distributions obtained are exact in theory and their numerical evaluation is limited only by computing resources, data representation and round-off in calculations. This paper collects and generalizes previous results of the authors and others. The methods presented in this paper apply both to reliability and availability analysis. The conceptual development requires only that system reliability or availability be probabilities defined in terms acceptable for a particular application. The emphasis is on Bayes Analysis and the determination of the posterior distribution functions. Having these, the calculation of point estimates and confidence limits is routine. This paper includes several examples of estimating system reliability and confidence limits based on observed component test data. Also included is an example of the numerical procedure for computing Bayes confidence limits for the reliability of a system consisting of N failure independent components connected in series. Both an exact and a new approximate numerical procedure for computing point and interval estimates of reliability are presented. A comparison is made of the results obtained from the two procedures. It is shown that the approximation is entirely sufficient for most reliability engineering analysis.     

Systems composed of two types of nonidentical and dependent components

A coherent system of order n that consists two different types of dependent components is considered. The lifetimes of the components in each group are assumed to follow an exchangeable joint distribution, and the two random vectors, which represent the lifetimes of the components in each group are also assumed to be dependent. Under this particular form of dependence, all components are assumed to be dependent but they are categorized with respect to their reliability functions. Mixture representation is obtained for the survival function of the system's lifetime. Mixture representations are also obtained for the series and parallel systems consisting of disjoint modules such that all components of Type I are involved in one module (subsystem) and all components of Type II are placed in the other module. The theoretical results are illustrated with examples. © 2015 Wiley Periodicals, Inc. Naval Research Logistics 62: 388–394, 2015     

An application of the MTP2 property on bounds on system reliability

This paper is concerned with the joint prior distribution of the dependent reliabilities of the components of a binary system. When this distribution is MTP₂ (Multivariate Totally Positive of Order 2), it is shown in general that this actually makes the machinery of Natvig and Eide [7] available to arrive at the posterior distribution of the system's reliability, based on data both at the component and system level. As an illustration in a common environmental stress case, the joint prior distribution of the reliabilities is shown to have the MTP₂ property. We also show, similarly to Gåsemyr and Natvig [3], for the case of independent components given component reliabilities how this joint prior distribution may be based on the combination of expert opinions. A specific system is finally treated numerically. © 1997 John Wiley & Sons, Inc. Naval Research Logistics 44: 741–755, 1997     

Minimum cost component test plans for evaluating reliability of a highly reliable parallel system

One approach to evaluating system reliability is the use of system based component test plans. Such plans have numerous advantages over complete system level tests, primarily in terms of time and cost savings. This paper considers one of the two basic building blocks of many complex systems, namely a system of n parallel components, and develops minimum cost component test plans for evaluating the reliability of such a system when the component reliabilities are known to be high. Two different decision rules are considered and the corresponding optimization problems are formulated and solved using techniques from mathematical programming. © 1997 John Wiley & Sons, Inc. Naval Research Logistics 44 : 401–418, 1997     

Bolstering components for maximizing system lifetime

This article considers the problem of which component should be “bolstered” or “improved” in order to stochastically maximize the lifetime of a parallel system, series system, or in general, k-out-of-n system. Various ways of bolstering including active redundance, standby redundancy, and burn-in are studied. Also the method of reducing working temperature or stress level according to Arrhenius models is investigated. © 1998 John Wiley & Sons, Inc. Naval Research Logistics 45: 497–509, 1998     

The reliability of a series system of repairable subsystems: A bayesian approach

Consider the problem of estimating the reliability of a series system of (possibly) repairable subsystems when test data and historical information are available at the component, subsystem, and system levels. Such a problem is well suited to a Bayesian approach. Martz, Waller, and Fickas [Technometrics, 30 , 143–154 (1988)] presented a Bayesian procedure that accommodates pass/fail (binomial) data at any level. However, other types of test data are often available, including (a) lifetimes of nonrepayable components, and (b) repair histories for repairable subsystems. In this article we describe a new Bayesian procedure that accommodates pass/fail, life, and repair data at any level. We assume a Weibull model for the life data, a censored Weibull model for the pass/fail data, and a power-law process model for the repair data. Consequently, the test data at each level can be represented by a two-parameter likelihood function of a certain form, and historical information can be expressed using a conjugate family of prior distributions. We discuss computational issues, and use the procedure to analyze the reliability of a vehicle system. © 1994 John Wiley & Sons, Inc.     

Evaluating methods for the reliability of a large 2‐dimensional rectangular k‐within‐consecutive‐(r,s)‐out‐of‐(m,n):F system

A 2‐dimensional rectangular k‐within‐consecutive‐(r, s)‐out‐of‐(m, n):F system consists of m × n components, and fails if and only if k or more components fail in an r × s submatrix. This system can be treated as a reliability model for TFT liquid crystal displays, wireless communication networks, etc. Although an effective method has been developed for evaluating the exact system reliability of small or medium‐sized systems, that method needs extremely high computing time and memory capacity when applied to larger systems. Therefore, developing upper and lower bounds and accurate approximations for system reliability is useful for large systems. In this paper, first, we propose new upper and lower bounds for the reliability of a 2‐dimensional rectangular k‐within‐consecutive‐(r, s)‐out‐of‐(m, n):F system. Secondly, we propose two limit theorems for that system. With these theorems we can obtain accurate approximations for system reliabilities when the system is large and component reliabilities are close to one. © 2005 Wiley Periodicals, Inc. Naval Research Logistics, 2005     

A nonidentical parallel processor scheduling problem

The problem considered in this article is a generalization of the familiar makespan problem, in which n jobs are allocated among m parallel processors, so as to minimize the maximum time (or cost) on any processor. Our problem is more general, in that we allow the processors to have (a) different initial costs, (b) different utilization levels before new costs are incurred, and (c) different rates of cost increase. A heuristic adapted from the bin-packing problem is shown to provide solutions which are close to optimal as the number of iterations is allowed to increase. Computational testing, over a large number of randomly generated problem instances, suggests that heuristic errors are, on average, very small.     

MAD: Mathematical analysis of downtime

The MAD model presents a mathematic treatment of the relationship between aircraft reliability and maintainability, system manning and inspection policies, scheduling and sortie length, and aircraft downtime. Log normal distributions are postulated for subsystem repair times and simultaneous repair of malfunctions is assumed. The aircraft downtime for maintenance is computed with the distribution of the largest of k log normal distributions. Waiting time for maintenance men is calculated either by using a multiple-channel queuing model or by generating the distribution of the number of maintenance men required and comparing this to the number of men available to determine the probability of waiting at each inspection.     

基于MATD的高超声速飞行器反演控制

针对高超声速飞行器弹性体模型,提出了一种基于改进的反正切跟踪微分器(MATD)的鲁棒反演控制器。将控制系统分为高度和速度子系统,采用反演方法设计虚拟控制量和实际控制量。引入MATD对高阶系统虚拟控制量求导,避免了传统反演方法"微分膨胀"的问题。基于MATD设计干扰观测器,对模型不确定项进行精确估计,增强了控制器的鲁棒性。最后,通过实例仿真验证,该控制器对速度和高度指令具有很好的跟踪效果,且具有较强的鲁棒性。     

A heuristic algorithm for determining replacement policies in k-out-of-n systems

The authors study a discrete-time, infinite-horizon, dynamic programming model for the replacement of components in a binary k-out-of-n failure system. (The system fails when k or more of its n components fail.) Costs are incurred when the system fails and when failed components are replaced. The objective is to minimize the long-run expected average undiscounted cost per period. A companion article develops a branch-and-bound algorithm for computing optimal policies. Extensive computational experiments find it effective for k to be small or near n; however, difficulties are encountered when n ≥ 30 and 10 ≤ k ≤ n − 4. This article presents a simple, intuitive heuristic rule for determining a replacement policy whose memory storage and computation time requirements are O(n − k) and O(n(n − k) + k), respectively. This heuristic is based on a plausible formula for ranking components in order of their usefulness. The authors provide sufficient conditions for it to be optimal and undertake computational experiments that suggest that it handles parallel systems (k = n) effectively and, further, that its effectiveness increases as k moves away from n. In our test problems, the mean relative errors are under 5% when n ≤ 100 and under 2% when k ≤ n − 3 and n ≤ 50. © 1997 John Wiley & Sons, Inc. Naval Research Logistics 44, 273–286, 1997.     

Algorithms for minimizing total cost,bottleneck time and bottleneck shipment in transportation problems

We consider the transportation problem of determining nonnegative shipments from a set of m warehouses with given availabilities to a set of n markets with given requirements. Three objectives are defined for each solution: (i) total cost, TC, (ii) bottleneck time, BT (i.e., maximum transportation time for a positive shipment), and (iii) bottleneck shipment, SB (i.e., total shipment over routes with bottleneck time). An algorithm is given for determining all efficient (pareto-optimal or nondominated) (TC, BT) solution pairs. The special case of this algorithm when all the unit cost coefficients are zero is shown to be the same as the algorithms for minimizing BT. provided by Szwarc and Hammer. This algorithm for minimizing BT is shown to be computationally superior. Transportation or assignment problems with m=n=100 average about a second on the UNIVAC 1108 computer (FORTRAN V)) to the threshold algorithm for minimizing BT. The algorithm is then extended to provide not only all the efficient (TC, BT) solution pairs but also, for each such BT, all the efficient (TC, SB) solution pairs. The algorithms are based on the cost operator theory of parametric programming for the transportation problem developed by the authors.     

Assembly of systems having maximum reliability

The first problem considered in this paper is concerned with the assembly of independent components into parallel systems so as to maximize the expected number of systems that perform satisfactorily. Associated with each component is a probability of it performing successfully. It is shown that an optimal assembly is obtained if the reliability of each assembled system can be made equal. If such equality is not attainable, then bounds are given so that the maximum expected number of systems that perform satisfactorily will lie within these stated bounds; the bounds being a function of an arbitrarily chosen assembly. An improvement algorithm is also presented. A second problem treated is concerned with the optimal design of a system. Instead of assembling given units, there is an opportunity to “control” their quality, i.e., the manufacturer is able to fix the probability, p, of a unit performing successfully. However, his resources, are limited so that a constraint is imposed on these probabilities. For (1) series systems, (2) parallel systems, and (3) k out of n systems, results are obtained for finding the optimal p's which maximize the reliability of a single system, and which maximize the expected number of systems that perform satisfactorily out of a total assembly of J systems.     

机器人的分散控制

本论文提出了一种新的机器人分散控制方法,这种分散控制方法把机器人系统的每个自由度作为一个子系统,首先从解耦子系统模型综合出N个分散线性控制器,然后在每个子系统内引入一个自适应控制环补偿非线性耦合项的影响。这种分散控制器的优点是:控制器结构简单、计算量小、易于用多微机系统实现并行控制。     

The reliability of multicomponent systems subject to cannibalization

A reliability model for multicomponent multistate systems is presented. This is a generalization of a model previously studied by Hirsch, Meisner, and Boll. In the earlier model, when a failure occurs for which no replacement spare is available, the locations using the same type of part as that having failed are “cannibalized” so as to allocate the shortages to locations where they are least detrimental to system performance. Here, we permit certain restrictions to be imposed upon the cannibalization procedure, and develop effective techniques for relating the probability laws governing the level of system performance to the system structure, cannibalization policy, kit of spare parts, and part reliabilities.     

Risk pooling in a two-period,two-echelon inventory stocking and allocation problem

The object of this article is to investigate the risk-pooling effect of depot stock in two-echelon distribution system in which the depot serves n retailers in parallel, and to develop computationally tractable optimization procedures for such systems. The depot manager has complete information about stock levels and there are two opportunities to allocate stock to the retailers within each order cycle. We identify first- and second-order aspects to the risk-pooling effect. In particular, the second-order effect is the property that the minimum stock available to any retailer after the second allocation converges in probability to a constant as the number of retailers in the system increases, assuming independence of the demands. This property is exploited in the development of efficient procedures to determine near-optimal values of the policy parameters.     

Exact bayesian estimation of system reliability from component test data

System reliability is often estimated by the use of components' reliability test results when system test data are not available, or are very scarce. A method is proposed for computing the exact posterior probability density function, cumulative distribution function, and credible intervals for system reliability in a Bayesian setting, with the use of components' prior probability distributions and current test results. The method can be applied to series, parallel, and many mixed systems. Although in theory the method involves evaluating infinite series, numerical results show that a small number of terms from the infinite series are sufficient in practice to provide accurate estimates of system reliability. Furthermore, because the coefficients in the series follow some recurrence relations, our results allow us to calculate the reliability distribution of a large system from that of its subsystems. Error bounds associated with the proposed method are also given. Numerical comparisons with other existing approaches show that the proposed method is efficient and accurate. © 1997 John Wiley & Sons, Inc.