A stochastic constrained optimal replacement model

In this paper a stochastically constrained replacement model is formulated. This model determines a sequence of replacement dates such that the total “current account” cost of all future costs and capital expenditures over an infinite time horizon for the n initial incumbent machines is minimized subject to the constraints that an expected number of machines are in a chosen utility class at any point in time. We then indicate one possible solution method for the model.     

The optimal burn-in testing of repairable equipment

The subject of this paper is the utilization of the “infant mortality” or decreasing failure rate effect to improve the reliability of repairable devices. Decreasing failure rate implies the possibility that devices which exhibit it can be improved by “burn-in testing” of each unit. Such a test serves to accumulate operating time while shielded from the full costs and consequences of failure. A general formulation of the burn-in test decision for repairable devices is presented and some special cases are solved. A class of models, indexed by the degree of partial replacement present in the repair process, is considered and numerical results for the optimal policy are given for several members of that class. A comparison of those results reveals the profitability of testing increases with the complexity of the repairable device.     

The parallel replacement problem with demand and capital budgeting constraints

A generalized parallel replacement problem is considered with both fixed and variable replacement costs, capital budgeting, and demand constraints. The demand constraints specify that a number of assets, which may vary over time, are required each period over a finite horizon. A deterministic, integer programming formulation is presented as replacement decisions must be integer. However, the linear programming relaxation is shown to have integer extreme points if the economies of scale binary variables are fixed. This allows for the efficient computation of large parallel replacement problems as only a limited number of 0–1 variables are required. Examples are presented to provide insight into replacement rules, such as the “no‐splitting‐rule” from previous research, under various demand scenarios. © 2000 John Wiley & Sons, Inc. Naval Research Logistics 47: 40–56, 2000     

基于支持向量分类的装备完好性预测模型

对抗的战场环境和任务的变化,越来越需要装备战备完好性来保障作战行动。保持或提高装备战备完好性是装备保障的核心和中心工作。利用基于结构风险最小化的支持向量分类（Support Vector Classification,SVC）方法对装备的战备完好性进行了预测,提高了机器学习方法的预测能力。并以车辆装备发动机的技术状况数据为实例,建立了预测模型,通过参数选择,提高了模型预测的正确率、命中率等指标。结论表明：支持向量分类方法是预测装备战备完好性的有效方法。     

A note on a constrained replacement model for ships subject to degradations in utility

In a recent paper, Peter J. Kalman considers a stochastic constrained optimal replacement model using the case of ship replacement as an example. However, the development of the constrained model proposed is not pursued and the optimal interval between replacements is determined in the absence of constraints. Among other things, it is the purpose of the present paper to extend the previous results to develop explicit types of constraints for the case of ship replacement and to determine how the optimal replacement interval may change as a result of these constraints. The constraints are concerned with the state of readiness of each ship in a group of ships. Readiness is assumed to be measured on an ordinal valued utility scale. It is proposed that ordinal valued data on ship combat readiness ratings collected by the Navy may be a useful source of empirical information for a model of the type discussed.     

Monotone optimal preventive maintenance policies for stochastically failing equipment

This paper examines various models for maintenance of a machine operating subject to stochastic deterioration. Three alternative models are presented for the deterioration process. For each model, in addition to the replacement decision, the option exists of performing preventive maintenance. The effect of this maintenance is to “slow” the deterioration process. With an appropriate reward structure imposed on the processes, the models are formulated as continuous time Markov decision processes. the optimality criterion being the maximization of expected discounted reward earned over an infinite time horizon. For each model conditions are presented under which the optimal maintenance policy exhibits the following monotonic structure. First, there exists a control limit rule for replacement. That is, there exists a number i* such that if the state of machine deterioration exceeds i* the optimal policy replaces the machine by a new machine. Secondly, prior to replacement the optimal level of preventive maintenance is a nonincreasing function of the state of machine deterioration. The conditions which guarantee this result have a cost/benefit interpretation.     

Steady-state approximation of a multiechelon multi-indentured repairable-item inventory system with a single repair facility

We model a two-echelon multi-indentured repairable-item inventory system where each “base” has a maximum number of identical online machines, and each machine consists of several module types. Machine failures are due to module failures and occur according to an exponential distribution. When a machine fails, the failed module is replaced by an identical spare module if one is available. Otherwise, the module is backordered. All failed modules go to a single “depot” repair facility which consists of a finite number of identical repairmen who are able to repair any module type in an exponentially distributed time, although the repair rates for different module types may differ. The principal contribution of this article is an approximation algorithm for calculating the steady-state characteristics of the system. In comparison with simulation results, the algorithm is quite accurate and computationally efficient. © 1993 John Wiley & Sons, Inc.     

A mixed optimization technique for the generalized machine replacement problem

A mixed optimization technique for optimal machine replacement is presented which allows much more flexibility than previous models. Optimal purchase, maintenance and sale of a given machine between any two given points in time is treated as a subproblem, which one may choose to solve via control theory, dynamic programming, or practical engineering considerations. (A control theory formulation is used in the paper as an illustration.) These subproblem solutions are then incorporated into a Wagner-Whitin formulation for solution of the full problem. The technique is particularly useful for problems with such asymmetries as an existing initial machine or uneven technological change. A simple numerical example is solved in the Appendix.     

Minimal forecast horizons in equipment replacement models with multiple technologies and general switching costs

This article considers the problem of equipment replacement in which the replacement decision at a particular time must take into account (i) the state of the existing machine in use, (ii) the available replacement alternatives at the time, (iii) the future advances in the relevant technologies with regard to the equipment under consideration, and (iv) costs of switching between different technologies. A methodology that attains minimal forecast horizons for the problem is developed. A numerical example illustrates the methodology.     

Optimal policy for a dynamic multi-echelon inventory model

A general multiperiod multi-echelon supply system consisting of n facilities each stocking a single product is studied. At the beginning of a period each facility may order stock from an exogenous source with no delivery lag and proportional ordering costs. During the period the (random) demands at the facilities are satisfied according to a given supply policy that determines to what extent stock may be redistributed from facilities with excess stock to those experiencing shortages. There are storage, shortage, and transportation costs. An ordering policy that minimizes expected costs is sought. If the initial stock is sufficiently small and certain other conditions are fulfilled, it is optimal to order up to a certain base stock level at each facility. The special supply policy in which each facility except facility 1 passes its shortages on to a given lower numbered facility called its direct supplier is examined in some detail. Bounds on the base stock levels are obtained. It is also shown that if the demand distribution at facility j is stochastically smaller (“spread” less) than that at another facility k having the same direct supplier and if certain other conditions are fulfilled, then the optimal base stock level (“virtual” stock out probability) at j is less than (greater than) or equal to that at facility k.     

Uniformly minimum variance unbiased estimates of operational readiness and reliability in a two-state system

This paper obtains the uniformly minimum variance unbiased estimates of two indices of performance of a system which alternates between two states “up” or “down” in accordance with a Markov process. The two indices are (1) operational readiness, which measures the probability that the system will be up when needed; and (2) operational reliability, which measures the probability that the system will be up during the entire time of need. For the purpose of obtaining these estimates, two types of observations are considered: (a) those which reveal only the state of system at isolated time-points, and (b) those which continuously record the duration of the “up” and “down” times of the system.     

A discounted machine-replacement model with an expected future technological breakthrough

A machine-replacement problem is analyzed in a technological-development environment, in which a new-type machine (built by a new technology) may appear in the future. The solution of the replacement problem depends on purchasing, operating, and resale costs, and on the probability distribution of the market debut of the new technology, and it indicates whether to replace the existing machine now with an available similar type of machine, or to continue to operate the existing machine for at least one more period. A dynamic discounted cost model is presented, and a method is suggested for finding the optimal age for replacement of an existing machine (under rather general conditions of a technological environment). A solution procedure and a numerical example are given.     

A single-machine replacement model with learning

The replacement or upgrade of productive resources over time is an important decision for a manufacturing organization. The type of technology used in the productive resources determines how effectively the manufacturing operations can support the product and marketing strategy of the organization. Increasing operating costs (cost of maintenance, labor, and depreciation) over time force manufacturing organizations to periodically consider replacement or upgrade of their existing productive resources. We assume that there is a setup cost associated with the replacement of a machine, and that the setup cost is a nonincreasing function of the number of replacements made so far due to learning in setups. The operating cost of a newer machine is assumed to be lower than the operating cost of an older machine in any given period, except perhaps in the first period of operation of the new machine when the cost could be unusually high due to higher initial depreciation. A forward dynamic programming algorithm is developed which can be used to solve finite-horizon problems. We develop procedures to find decision and forecast horizons such that choices made during the decision horizon based only on information over the forecast horizon are also optimal for any longer horizon problem. Thus, we are able to obtain optimal results for what is effectively an infinite-horizon problem while only requiring data over a finite period of time. We present a numerical example to illustrate the decision/forecast horizon procedure, as well as a study of the effects of considering learning in making a series of machine replacement decisions. © 1993 John Wiley & Sons. Inc.     

Optimal renewal policies for complex systems

Most maintenance and replacement models for industrial equipment have been developed for independent single-component machines. Most equipment, however, consists of multiple components. Also, when the maintenance crew services several machines, the maintenance policy for each machine is not independent of the states of the other machines. In this paper, two dynamic programming replacement models are presented. The first is used to determine the optimal replacement policy for multi-component equipment. The second is used to determine the optimal replacement policy for a multi-machine system which uses one replacement crew to service several machines. In addition, an approach is suggested for developing an efficient replacement policy for a multi-component, multi-machine system.     

On two nonprobabilistic utility measures for weapon systems

In this paper an attempt is made to derive two interval utility measures for public goods. The domain of the measures is partitioned into priority classes in such a way that each class contains an element, called a kernel, which can be moved by parameter variation to the immediately preceding class. The “expansion path” from priority class to priority class is determined by an optimality criterion. The measures themselves are based on optimality conditions that are similar to the familiar first-order conditions of consumer analysis. One is a product measure and the other one is additive.     

Planning horizon procedures for machine replacement models with several possible replacement alternatives

This paper develops a forward algorithm and planning horizon procedures for an important machine replacement model where it is assumed that the technological environment is improving over time and that the machine-in-use can be replaced by any of the several different kinds of machines available at that time. The set of replacement alternatives may include (i) new machines with different types of technologies such as labor- and capital- intensive, (ii) used machines, (iii) repairs and/or improvements which affect the performance characteristics of the existing machine, and so forth. The forward dynamic programming algorithm in the paper can be used to solve a finite horizon problem. The planning horizon results give a procedure to identify the forecast horizon T such that the optimal replacement decision for the first machine based on the forecast of machine technology until period T remains optimal for any problem with horizon longer than T and, for that matter, for the infinite horizon problem. A flow chart and a numerical example have been included to illustrate the algorithm.     

Scheduling jobs,with exponentially distributed processing times,on two machines of a flow shop

This paper treats the problem of sequencing n jobs on two machines in a “flow shop.” (That is, each job in the shop is required to flow through the same sequence of the machines.) The processing time of a given job on a given machine is assumed to be distributed exponentially, with a known mean. The objective is to minimize the expected job completion time. This paper proves an optimal ordering rule, previously conjectured by Talwar [10]. A formula is also derived through Markov Chain analysis, which evaluates the expected job completion time for any given sequence of the jobs. In addition, the performance of a heuristic rule is discussed in the light of the optimal solution.     

A three‐stage procurement optimization problem under uncertainty

This article examines a problem faced by a firm procuring a material input or good from a set of suppliers. The cost to procure the material from any given supplier is concave in the amount ordered from the supplier, up to a supplier‐specific capacity limit. This NP‐hard problem is further complicated by the observation that capacities are often uncertain in practice, due for instance to production shortages at the suppliers, or competition from other firms. We accommodate this uncertainty in a worst‐case (robust) fashion by modeling an adversarial entity (which we call the “follower”) with a limited procurement budget. The follower reduces supplier capacity to maximize the minimum cost required for our firm to procure its required goods. To guard against uncertainty, the firm can “protect” any supplier at a cost (e.g., by signing a contract with the supplier that guarantees supply availability, or investing in machine upgrades that guarantee the supplier's ability to produce goods at a desired level), ensuring that the anticipated capacity of that supplier will indeed be available. The problem we consider is thus a three‐stage game in which the firm first chooses which suppliers' capacities to protect, the follower acts next to reduce capacity from unprotected suppliers, and the firm then satisfies its demand using the remaining capacity. We formulate a three‐stage mixed‐integer program that is well‐suited to decomposition techniques and develop an effective cutting‐plane algorithm for its solution. The corresponding algorithmic approach solves a sequence of scaled and relaxed problem instances, which enables solving problems having much larger data values when compared to standard techniques. © 2013 Wiley Periodicals, Inc. Naval Research Logistics, 2013     

A suboptimality bound for permutation policies in single machine stochastic scheduling

A general class of single machine stochastic scheduling problems incorporating precedence constraints is modelled as a family of competing Markov decision processes. A bound on the optimal return yields a suboptimality bound for permutation policies. This in turn leads to a generalised “used better than new” principle as a (highly intuitive) sufficient condition for the optimality of a permutation policy in the class of all (preemptive) policies. © 1995 John Wiley & Sons, Inc.     

On the isbell and marlow fire programming problem

A complete solution is derived to the Isbell and Marlow fire programming problem. The original work of Isbell and Marlow has been extended by determining the regions of the initial state space from which optimal paths lead to each of the terminal states of combat. The solution process has involved determining the domain of controllability for each of the terminal states of combat and the determination of dispersal surfaces. This solution process suggests a solution procedure applicable to a wider class of tactical allocation problems, terminal control attrition differential games. The structure of optimal target engagement policies in “fights to the finish” is discussed.