碱性焊条药皮处理条件对焊缝金属扩散氢影响的研究

对降低手工焊条熔敷金属扩散氢的研究多是从原材料及冶金方面考虑的,在工艺上则统一要求焊条烘干后立即使用.这样,焊条从出厂到被使用过程中总会被烘干2～3次,这种重复烘干对扩散氢的影响尚未有人探讨过.针对这种情况,研究了碱性焊条在不同药皮处理条件(主要是烘干次数不同)下焊缝金属中的扩散氢.试验结果及分析表明,经重复烘干─吸潮─烘干处理后,焊条药皮中吸水性强的Na+吸水行为受到限制,从而熔敷金属中的扩散氢显著降低.     

碱性焊条 Al 和V对焊缝金属扩散氢的影响

通过实验和理论分析,研究了Ａｌ、Ｖ加入碱性焊条药皮对其吸湿性和焊缝金属扩散氢ＨＤ的影响．结果表明：Ａｌ、Ｖ对焊条药皮吸湿性均无影响,Ｖ能一定程度降低而Ａｌ却提高ＨＤ．     

黄铜脱锌腐蚀的特征及防止措施

黄铜在机械设备制造中应用广泛,但黄铜在使用中存在脱锌腐蚀现象,弄清楚脱锌腐蚀的机理,找到防止脱锌腐蚀的措施对延长设备使用寿命具有重要意义。阐述了黄铜脱锌腐蚀的特征和影响因素,着重论述了黄铜脱锌的腐蚀机理。研究发现,在黄铜合金中加入砷、硼、稀土等元素或采用缓蚀剂可防止黄铜的脱锌腐蚀。     

TA2-B10管不同电偶腐蚀防护方式对B10管腐蚀特性的影响

为研究TA2-B10合金管在不同电偶腐蚀防护方式下对B10管腐蚀特性的影响,在青岛小麦岛海水试验场设置TA2-B10管直接连接、电绝缘连接、电绝缘＋涂层连接三组不同电偶腐蚀防护方式对照管道,依次进行1m/s、3m/s、4m/s流动海水与浸泡交替腐蚀试验。对试验后的三组B10管道线切割,通过管道内表面电位分布试验分析不同电偶腐蚀防护方式下B10管道的腐蚀类型;采用动电位极化曲线、电化学阻抗谱和微观表征,分析不同电偶腐蚀防护方式下距离法兰接头250mm处B10管试样的腐蚀特性。结果表明,直接连接TA2-B10管处于电偶腐蚀状态,B10端内电位正移腐蚀加速,电绝缘连接和绝缘＋涂层连接TA2-B10管均处于自腐蚀状态,但电绝缘＋涂层连接具有更好的绝缘效果;电绝缘＋涂层连接防护下的B10试样,腐蚀电流密度最小,自腐蚀电位最负;三组B10试样阻抗谱均呈现单容抗弧特征,电绝缘＋涂层连接防护下的B10试样具有更大的传递电阻和膜层电阻;电绝缘＋涂层连接能有效减缓点蚀、坑蚀和晶间腐蚀三种腐蚀倾向。以上结果综合说明,绝缘＋涂层防护方式具有更好的电偶腐蚀防护效果。     

目标辐射噪声线谱的特征建模与检测

在理论分析的基础上,构造了基于λ水平能量聚点的目标辐射噪声线谱的特征量模型.在利用中值滤波去除信号功率谱中“平台型”的λ水平能量聚点后,计算其λ水平能量聚点作为拟线谱频率,通过拟线谱频率对应周期的整周期延时叠加突出线谱特征,以提高辐射噪声线谱的检测率.理论分析和对仿真信号的计算结果表明,该算法是有效的.     

921A钢在海水中腐蚀的力学化学效应

为了研究弹性应力和弹塑性应变对921 A船体钢在模拟海水中腐蚀行为的影响,采用自制的载荷-电化学实验装置对921 A钢在载荷与腐蚀介质协同作用时的开路电位、动电位极化曲线和电化学阻抗谱等电化学性能进行了测试,并由电化学阻抗谱拟合得到的电荷传递电阻定义载荷下的腐蚀速率修正因子,将实验得到的腐蚀速率修正因子与理论值进行了对...     

基于颜色特征的喷气燃料银片腐蚀试验结果评价

传统的喷气燃料银片腐蚀评级方法(军用)存在评级准确度较低、重复性差的问题。针对该问题,提出一种基于颜色特征的银片腐蚀评级方法,开发出银片腐蚀评级软件,并搭建相应的图片获取系统。将该方法用于CIELAB颜色空间,以K均值聚类方式提取腐蚀标准色板及腐蚀银片的特征颜色,再根据距离判断银片腐蚀级别。试验结果表明,该方法与标准目测方法有较好的一致性,能够解决喷气燃料银片腐蚀评级困难的问题并实现腐蚀评级的自动化。     

多视图三角化中特征点噪声尺度的自适应估算

鲁棒性多视图三角化方法通常借助重投影误差经验阈值来剔除图像对应中的错误匹配,该经验阈值的选取直接影响三维重构场景点的数量和精度。在分析图像特征点定位噪声及对极传递几何原理的基础上,建立对极传递过程不确定性的传递模型,提出一种基于核密度估计的最优噪声尺度估算方法,并将该噪声尺度作为多视图三角化中错误匹配筛选的依据。实验结果表明,该方法可以获得准确的噪声尺度估计,从而有效提升多视图三角化方法的三维重构质量。     

不同推力与射流类型的火箭发动机排气噪声仿真研究

火箭发动机排气的气动噪声分析是降噪的基础。采用k-ε湍流模型和大涡模拟对发动机排气场进行仿真,再采用FW-H法对噪声场进行计算。对4种不同推力发动机的欠膨胀和过膨胀排气流场的仿真分析表明：排气场声功率级的分布与湍流强度的分布具有相似性,且有明显边界;声功率级在射流影响区域呈现锥形分布的特征,半锥角随推力增大但变化不大,在13°～16°;正激波后的声功率最大,此外噪声强度最大的位置介于马赫数为1的界面到燃气/空气界面之间;射流欠膨胀时,最大声功率在喷管出口下游,射流过膨胀时,最大声功率在喷口附近或内部;对于推力接近的发动机排气场,其噪声声压级基本相同,与射流状态无关;随着发动机推力的增大,声功率级最大值增大不多,而高声功率级的范围扩大是噪声增大的主因;发动机排气噪声的频率范围较宽,主频随着推力增大而降低的原因不是高频噪声降低,而是下游大尺度涡脉动引起的低频噪声增强。     

非均匀焊接接头的力学建模与断裂分析

建立了非均匀焊接接头"4区连接"的新模型,并利用积分变换-奇异积分方程的方法,研究了焊缝区的反平面断裂问题。数值计算表明:增大界面区的刚度或者适当地增大焊缝区、热影响区和界面区的宽度都有利于降低焊缝区裂纹的应力强度因子;相对于高匹配情形而言,低匹配焊接接头焊缝区的抗断裂能力明显较高。     

几种防锈液对T52钢在酸性介质中耐蚀性的影响

研究了几种防锈液对T52(10Ti热)钢在Ph=5.0酸性水溶液中耐蚀性能的影响.用线性极化和交流阻抗法对这些防锈液的耐蚀性能进行了综合评估,试验结果表明:亚硝酸钠类、含氨基和羧基的有机化合物类两种防锈液的耐蚀性能较好;并用动电位扫描法对上述防锈液的作用机理进行了初步探讨,试验表明:上述防锈液主要是抑制电极的阳极过程.     

无电焊接中厚度钢板焊接接头的组织结构与性能研究

采用无电焊接方法对12mm厚度钢板进行了焊接。分析了满足中厚度钢板焊接能量要求的技术途径;利用SEM,EDS,XRD等手段观察、分析了焊缝的组织成分与显微结构;测试了焊接接头的拉伸强度、弯曲强度、显微硬度等力学性能。结果表明:在选择高放热体系基础上,通过增大焊接笔直径、减小反应物料粒径、提高压坯密度等方法,可以有效增大焊接热效率,从而满足中厚度钢板焊接能量需求;焊缝组织分为热影响区、熔合区与合金区,焊缝合金与母材间通过熔合区形成了冶金结合;焊接接头因固溶强化和析晶强化的作用,具有良好的力学性能,拉伸强度、平均显微硬度与弯曲强度分别为357MPa、186HV0.2与644MPa,达到了野战应急抢修技术要求。     

方钢刚性减振结构对组合板振动影响的计算分析

从质量引起的阻抗失配的原理出发,利用波动理论分析了在板中嵌入一块方钢所引起的对振动波传播的阻碍作用,并且通过NASTRAN有限元软件进行了模拟计算,检验了方钢结构的隔振效果.     

不锈钢面板与铝面板泡沫铝夹芯梁的抗爆性能

为考查泡沫铝夹芯梁的抗爆性能及面板材料对其抗爆性能的影响,采用数值模拟方法分析了面板材料分别为工业纯铝与304号不锈钢,芯材为Alporas泡沫铝共同组成相同质量泡沫铝夹芯梁在不同爆炸荷载作用下的跨中位移与芯材压缩应变的差异。研究结果显示：在爆炸冲量分别为1．82,3．77,6．08,7．0kN·s的作用下,工业纯铝面板泡沫铝夹芯梁跨中位移分别为304号不锈钢面板泡沫铝夹芯梁跨中位移的68％,83％,84％及86％,较304号不锈钢面板泡沫铝夹芯梁具有更好地抵抗爆炸冲击波的能力,面板材料对泡沫铝夹芯梁的压缩应变影响较小。     

Lévy过程驱动的随机非牛顿流的鞅解

研究了Lévy过程驱动的随机非牛顿流动力系统.研究有限维近似问题解的分布在选定的Hilbert空间中的胎紧性,通过Skorohod嵌入定理和鞅表示定理,得到随机非牛顿流鞅解的存在性.     

Effect of welding processes and consumables on fatigue crack growth behaviour of armour grade quenched and tempered steel joints

Quenched and Tempered (Q&T) steels are widely used in the construction of military vehicles due to its high strength to weight ratio and high hardness. These steels are prone to hydrogen induced cracking (HIC) in the heat affected zone (HAZ) after welding. The use of austenitic stainless steel (ASS) consumables to weld the above steel was the only available remedy because of higher solubility for hydrogen in austenitic phase. The use of stainless steel consumables for a non-stainless steel base metal is not economical. Hence, alternate consumables for welding Q&T steels and their vulnerability to HIC need to be explored. Recent studies proved that low hydrogen ferritic steel (LHF) consumables can be used to weld Q&T steels, which can give very low hydrogen levels in the weld deposits. The use of ASS and LHF consumables will lead to distinct microstructures in their respective welds. This microstructural heterogeneity will have a drastic influence in the fatigue crack growth resistance of armour grade Q&T steel welds. Hence, in this investigation an attempt has been made to study the influence of welding consumables and welding processes on fatigue crack growth behaviour of armour grade Q&T Steel joints. Shielded metal arc welding (SMAW) and Flux cored arc welding (FCAW) were used for fabrication of joints using ASS and LHF consumables. The joints fabricated by SMAW process using LHF consumable exhibited superior fatigue crack growth resistance than all other joints.     

Gas metal arc welding of high nitrogen stainless steel with Ar-N2-O2 ternary shielding gas

High nitrogen stainless steel with nitrogen content of 0.75％was welded by gas metal arc welding with Ar—N2-O2 ternary shielding gas. The effect of the ternary shielding gas on the retention and improvement of nitrogen content in the weld was identified. Surfacing test was conducted first to compare the ability of O2 and CO2 in prompting nitrogen dissolution. The nitrogen content of the surfacing metal with O2 is slightly higher than CO2. And then Ar—N2-O2 shielding gas was applied to weld high nitrogen stainless steel. After using N2-containing shielding gas, the nitrogen content of the weld was improved by 0.1 wt％. As N2 continued to increase, the increment of nitrogen content was not obvious, but the ferrite decreased from the top to the bottom. When the proportion of N2 reached 20％, a full austenitic weld was obtained and the tensile strength was improved by 8.7％. Combined with the results of surfacing test and welding test, it is concluded that the main effect of N2 is to inhibit the escape of nitrogen and suppress the ni-trogen diffusion from bottom to the top in the molten pool.     

Optimization of process parameters of the activated tungsten inert gas welding for aspect ratio of UNS S32205 duplex stainless steel welds

The activated TIG (ATIG) welding process mainly focuses on increasing the depth of penetration and the reduction in the width of weld bead has not been paid much attention. The shape of a weld in terms of its width-to-depth ratio known as aspect ratio has a marked influence on its solidification cracking tendency. The major influencing ATIG welding parameters, such as electrode gap, travel speed, current and voltage, that aid in controlling the aspect ratio of DSS joints, must be optimized to obtain desirable aspect ratio for DSS joints. Hence in this study, the above parameters of ATIG welding for aspect ratio of ASTM/UNS S32205 DSS welds are optimized by using Taguchi orthogonal array (OA) experimental design and other statistical tools such as Analysis of Variance (ANOVA) and Pooled ANOVA techniques. The optimum process parameters are found to be 1 mm electrode gap, 130 mm/min travel speed, 140 A current and 12 V voltage. The aspect ratio and the ferrite content for the DSS joints fabricated using the optimized ATIG parameters are found to be well within the acceptable range and there is no macroscopically evident solidification cracking.