Sensitivity of the (Q,R) inventory model to penalty cost parameter

This paper treats an approximate continuous review inventory model with backlogging of excess demand and stochastic leadtime. The major result derived is that the behavior of the optimal order size with respect to the shortage cost parameter is determined solely by the “conditional mean residual life” function corresponding to the leadtime demand distribution. Some minor results and illustrative examples are also included.     

The logarithmic poisson gamma distribution: A model for leadtime demand

This paper considers an inventory system in which demand occurrences arise according to a stationary Poisson process, demand sizes at each occurrence follow a logarithmic distribution, and leadtimes are random variables with the gamma distribution. Both the exact and approximate distribution for leadtime demand are derived and computations are performed which compare the approximation to the exact distribution. The results have application to both repairable and consumable item inventory systems.     

Single-stage,multi-product production/inventory systems with lost sales

A production/inventory system consisting of a single processor producing three product types and a warehouse is considered. For each product type, the demand process is assumed to be Poisson and the processing time is phase-type. Excess demand is lost. Products have a priority structure and the processor's attention is shared by all the products according to a switching rule. Production of a product continues until its target level is reached. Then, a switch-over takes place if another product needs the processor's attention. A set-up process takes place every time a switch-over occurs. An (R, r) continuous-review inventory control policy is used to start and stop the production of each product. The underlying Markov chain is studied and its steady-state distribution is obtained recursively. Through the recursive procedure, the steady-state balance equations to be dealt with are significantly reduced to a manageable set. The procedure is implemented on a supercomputer and examples are provided to show its efficiency and stability for a range of model parameters. We analyzed the joint behaviors of the inventory levels of the three products as their demand rates increase. Finally we introduced a cost minimizing objective function to guide design efforts. © 1995 John Wiley & Sons, Inc.     

On excess-, current-, and total-life distributions of phase-type renewal processes

Consider a renewal process whose interrenewal-time distribution is phase type with representation (α, T). We show that the (time-dependent) excess-life distribution is phase type with representation (α′, T), where α′ is an appropriately modified initial probability vector. Using this result, we derive the (time-dependent) distributions for the current life and the total life of the phase-type renewal process. They in turn enable us to obtain the equilibrium distributions for the three random variables. These results simplify the computation of the respective distribution functions and consequently enhance the potential use of renewal theory in stochastic modeling—particularly in inventory, queueing, and reliability applications. © 1992 John Wiley & Sons, Inc.     

Explicit formulas for the order size and reorder point in certain inventory problems

This study concentrates on distributions of leadtime demand that permit explicit solution to the lot-size, reorder point model. The optimal order size for the general case is first expressed as a function of the economic order quantity and a quantity known as the “residual mean life” in reliability theory. The concept of “no aging” is then utilized to identify a broad class of distributions for which the optimal order size can be determined explicitly, independent of the reorder point.     

Assessing the value of demand sharing in supply chains

We consider the problem of assessing the value of demand sharing in a multistage supply chain in which the retailer observes stationary autoregressive moving average demand with Gaussian white noise (shocks). Similar to previous research, we assume each supply chain player constructs its best linear forecast of the leadtime demand and uses it to determine the order quantity via a periodic review myopic order‐up‐to policy. We demonstrate how a typical supply chain player can determine the extent of its available information in the presence of demand sharing by studying the properties of the moving average polynomials of adjacent supply chain players. The retailer's demand is driven by the random shocks appearing in the autoregressive moving average representation for its demand. Under the assumptions we will make in this article, to the retailer, knowing the shock information is equivalent to knowing the demand process (assuming that the model parameters are also known). Thus (in the event of sharing) the retailer's demand sequence and shock sequence would contain the same information to the retailer's supplier. We will show that, once we consider the dynamics of demand propagation further up the chain, it may be that a player's demand and shock sequences will contain different levels of information for an upstream player. Hence, we study how a player can determine its available information under demand sharing, and use this information to forecast leadtime demand. We characterize the value of demand sharing for a typical supply chain player. Furthermore, we show conditions under which (i) it is equivalent to no sharing, (ii) it is equivalent to full information shock sharing, and (iii) it is intermediate in value to the two previously described arrangements. Although it follows from existing literature that demand sharing is equivalent to full information shock sharing between a retailer and supplier, we demonstrate and characterize when this result does not generalize to upstream supply chain players. We then show that demand propagates through a supply chain where any player may share nothing, its demand, or its full information shocks (FIS) with an adjacent upstream player as quasi‐ARMA in—quasi‐ARMA out. We also provide a convenient form for the propagation of demand in a supply chain that will lend itself to future research applications. © 2014 Wiley Periodicals, Inc. Naval Research Logistics 61: 515–531, 2014     

Evaluation of base-stock policies in multiechelon inventory systems with state-dependent demands part I: State-independent policies

This article analyzes a model of a multiechelon inventory system. The exogenous demands form Markov-modulated Poisson processes. That is, the demand rates are functions of an underlying Markov chain. Each location follows a base-stock policy which is independent of the state of the underlying Markov chain. We employ the exogenous transit mechanism introduced by Zipkin [7] and Svoronos and Zipkin [6]. The transit times between locations have phase-type distributions. An exact procedure to compute steady-state performance measures is presented. © 1992 John Wiley & Sons, Inc.     

Newsvendor problems with sequentially revealed demand information

This article analyzes a capacity/inventory planning problem with a one‐time uncertain demand. There is a long procurement leadtime, but as some partial demand information is revealed, the firm is allowed to cancel some of the original capacity reservation at a certain fee or sell off some inventory at a lower price. The problem can be viewed as a generalization of the classic newsvendor problem and can be found in many applications. One key observation of the analysis is that the dynamic programming formulation of the problem is closely related to a recursion that arises in the study of a far more complex system, a series inventory system with stochastic demand over an infinite horizon. Using this equivalence, we characterize the optimal policy and assess the value of the additional demand information. We also extend the analysis to a richer model of information. Here, demand is driven by an underlying Markov process, representing economic conditions, weather, market competition, and other environmental factors. Interestingly, under this more general model, the connection to the series inventory system is different. © 2012 Wiley Periodicals, Inc. Naval Research Logistics 2012     

A finite capacity GI/PH/1 queue with group services

We consider a finite-capacity single-server queue in which arrivals occur one at a time, according to a renewal process. The successive service times are mutually independent and have a common phase-type distribution. The customers are served in groups of size at least L, a preassigned threshold value. Explicit analytic expressions for the steady-state queue-length densities at arrivals and at arbitrary time points, and the throughput of the system are obtained. The Laplace-Stieltjes transform of the stationary waiting-time distribution of an admitted customer at points of arrivals is computed. It is shown to be of phase type when the arrival process is also of phase type. Efficient algorithmic procedures for the steady-state analysis of the model are presented. These procedures are used in arriving at an optimal value for L that minimizes the mean waiting time of an admitted customer. A conjecture on the nature of the mean waiting time is proposed.     

Coordinated dynamic control of marketing and production

We study the dynamic profit maximization problem for a firm exercising control on both marketing and production. The firs marketing effort impacts the current‐period demand, which in turn affects future demand in a dissipating fashion. Under linear‐cost and zero‐leadtime assumptions, we show that the firm should follow base‐point rules for both marketing and production, whereas trends of the base points reflect a certain complementarity between marketing and production. We obtain comparable results when marketing costs are convex. Our computational study identifies conditions under which simple fixed‐marketing‐effort and fixed‐marketing‐target heuristics would perform well. © 2009 Wiley Periodicals, Inc. Naval Research Logistics 2009     

Application of perturbation analysis to a class of periodic review (s,S) inventory systems

In this article we apply perturbation analysis (PA), combined with conditional Monte Carlo, to obtain derivative estimators of the expected cost per period with respect to s and S, for a class of periodic review (s, S) inventory systems with full backlogging, linear holding and shortage costs, and where the arrivals of demands follow a renewal process. We first develop the general form of four different estimators of the gradient for the finite-horizon case, and prove that they are unbiased. We next consider the problem of implementing our estimators, and develop efficient methodologies for the infinite-horizon case. For the case of exponentially distributed demand interarrival times, we implement our estimators using a single sample path. Generally distributed interarrival times are modeled as phase-type distributions, and the implementation of this more general case requires a number of additional off-line simulations. The resulting estimators are still efficient and practical, provided that the number of phases is not too large. We conclude by reporting the results of simulation experiments. The results provide further validity of our methodology and also indicate that our estimators have very low variance. © 1994 John Wiley & Sons, Inc.     

Stein–Chen approximation and error bounds for order fill rates in assemble‐to‐order systems

Assemble‐to‐order (ATO) is an important operational strategy for manufacturing firms to achieve quick response to customer orders while keeping low finished good inventories. This strategy has been successfully used not only by manufacturers (e.g., Dell, IBM) but also by retailers (e.g., Amazon.com). The evaluation of order‐based performance is known to be an important but difficult task, and the existing literature has been mainly focused on stochastic comparison to obtain performance bounds. In this article, we develop an extremely simple Stein–Chen approximation as well as its error‐bound for order‐based fill rate for a multiproduct multicomponent ATO system with random leadtimes to replenish components. This approximation gives an expression for order‐based fill rate in terms of component‐based fill rates. The approximation has the property that the higher the component replenishment leadtime variability, the smaller the error bound. The result allows an operations manager to analyze the improvement in order‐based fill rates when the base‐stock level for any component changes. Numerical studies demonstrate that the approximation performs well, especially when the demand processes of different components are highly correlated; when the components have high base‐stock levels; or when the component replenishment leadtimes have high variability. © 2012 Wiley Periodicals, Inc. Naval Research Logistics, 2012     

(R.Q) inventory problem with unknown mean demand and learning

We address a single product, continuous review model with stationary Poisson demand. Such a model has been effectively studied when mean demand is known. However, we are concerned with managing new items for which only a Bayesian prior distribution on the mean is available. As demand occurs, the prior is updated and our control parameters are revised. These include the reorder point (R) and reorder quantity (Q). Deemer, taking a clue from some earlier RAND work, suggested using a model appropriate for known mean, but using a Compound Poisson distribution for demand rather than Poisson to reflect uncertainty about the mean. Brown and Rogers also used this approach but within a periodic review context. In this paper we show how to compute optimum reorder points for a special problem closely related to the problem of real interest. In terms of the real problem, subject to a qualification to be discussed, the reorder points found are upper bounds for the optimum. At the same time, the reorder points found can never exceed those found by the Compound Poisson (Deemer) approach. And they can be smaller than those found when there is no uncertainty about the mean. As a check, the Compound Poisson and proposed approach are compared by simulation.     

Service levels in distribution systems with random customer order size

An approximate method for measuring the service levels of the warehouse-retailer system operating under (s, S) policy is presented. All the retailers are identical and the demand process at each retailer follows a stationary stuttering Poisson process. This type of demand process allows customer orders to be for a random number of units, which gives rise to the undershoot quantity at both the warehouse and retailer levels. Exact analyses of the distribution of the undershoot quantity and the number of orders place by a retailer during the warehouse reordering lead time are derived. By using this distribution together with probability approximation and other heuristic approaches, we model the behavior of the warehouse level. Based on the results of the warehouse level and on an existing framework from previous work, the service level at the retailer level is estimated. Results of the approximate method are then compared with those of simulation. © 1995 John Wiley & Sons, Inc.     

Queueing systems with service interruptions II

We present an exact solution method for a single-server queueing system which alternates between periods in which service can be provided (on-periods) and periods in which the server is out of operation (off-periods). The arrival process is Poisson, on-periods are assumed to have a phase-type distribution, and service times and off-periods are assumed to be arbitrary.     

Order-statistic calculation,costs, and service in an (s,Q) inventory system

A retailer or distributor of finished goods, or the manager of a spare-parts inventory system, must generally forecast the major portion of demand. A specific customer-service level p (fraction of replenishment intervals with no stockout) implies two challenges: achieve the service within a small interval plus or minus, and do so with a minimum-cost investment in inventory. The pth fractile of lead-time demand (LTD) is the reorder point (ROP) for this service measure, and is often approximated by that fractile of a normal distribution. With this procedure, it is easy to set safety stocks for an (s, Q) inventory system. However, Bookbinder and Lordahl [2] and others have identified cases where the normal approximation yields excessive costs and/or lower service than desired. This article employs an order-statistic approach. Using available LTD data, the ROP is simply estimated from one or two of the larger values in the sample. This approach is sufficiently automatic and intuitive for routine implementation in industry, yet is distribution free. The order-statistic method requires only a small amount of LTD data, and makes no assumptions on the form of the underlying LTD distribution, nor even its parameters μ and ρ. We compare the order-statistic approach and the normal approximation, first in terms of customer service and then using a model of expected annual cost. Based upon characteristics of the available LTD data, we suggest a procedure to aid a practitioner in choosine between the normal and order-statistic method. © 1994 John Wiley & Sons, Inc.     

Modeling lead-time demand for lumpy demand and variable lead time

Slow-moving items that occasionally exhibit large demand transactions are known as lumpy demand items. In modeling lumpy demand patterns, it is often assumed that the arrival of customer orders follows a Poisson process and that the order sizes are given by the geometric distribution. This gives rise to a stuttering Poisson (sP) model of lumpy demand. If lead times are constant, the result is a stuttering Poisson model of lead-time demand. Heretofore, authors such as Ward [18] and Mitchell, Rappold, and Faulkner [12] have assumed constant lead times and thus stopped at the sP model. We develop this model further by introducing the effect of lead-time variability. For illustration, we use the normal and the gamma distributions as characterizations of lead time. The resulting models of lead-time demand are referred to as the geometric Poisson normal (GPN) and the geometric Poisson gamma (GPG). For both these models, the article derives tractable expressions for calculating probabilities. Errors introduced by using the sP, constant lead-time model instead of the exact, variable lead-time model are also illustrated.     

Optimal pricing and inventory control policy in periodic‐review systems with fixed ordering cost and lost sales

This paper studies a periodic‐review pricing and inventory control problem for a retailer, which faces stochastic price‐sensitive demand, under quite general modeling assumptions. Any unsatisfied demand is lost, and any leftover inventory at the end of the finite selling horizon has a salvage value. The cost component for the retailer includes holding, shortage, and both variable and fixed ordering costs. The retailer's objective is to maximize its discounted expected profit over the selling horizon by dynamically deciding on the optimal pricing and replenishment policy for each period. We show that, under a mild assumption on the additive demand function, at the beginning of each period an (s,S) policy is optimal for replenishment, and the value of the optimal price depends on the inventory level after the replenishment decision has been done. Our numerical study also suggests that for a sufficiently long selling horizon, the optimal policy is almost stationary. Furthermore, the fixed ordering cost (K) plays a significant role in our modeling framework. Specifically, any increase in K results in lower s and higher S. On the other hand, the profit impact of dynamically changing the retail price, contrasted with a single fixed price throughout the selling horizon, also increases with K. We demonstrate that using the optimal policy values from a model with backordering of unmet demands as approximations in our model might result in significant profit penalty. © 2005 Wiley Periodicals, Inc. Naval Research Logistics, 2006     

Inventory models with a mixture of backorders and lost sales

This article presents several single-echelon, single-item, static demand inventory models for situations in which, during the stockout period, a fraction b of the demand is backordered and the remaining fraction 1 - b is lost forever. Both deterministic and stochastic demand are considered. although the case of stochastic demand is treated heuristically. In each situation, a mathematical model representing the average annual cost of operating the inventory system is developed. and an optimum operating policy derived. At the extremes b=1 and b=0 the models presented reduce to the usual backorders and lost sales cases, respectively.     

Estimating the lead-time demand distribution for an autocorrelated demand by the pearson system and a normal approximation

The exact first four moments of lead-time demand L are derived for an AR(1) and a MA(1) demand structures where the arbitrary lead-time distribution is assumed to be independent of the demand structure. These moments then form a basis for the Pearson curve-fitting procedure for estimating the distribution of L. A normal approximation to L, a version of the central limit theorem, is obtained under some general conditions. Reorder points (ROPs) of an inventory system are then estimated based on the Pearson system and a normal approximation. Their performances are evaluated. Numerical investigation shows that the Pearson system performs extremely well. The normal approximation, however, is good only for some limited cases, and is sensitive to the choice of the lead-time distribution. A possible improvement is noted.