Integrated production scheduling and preventive maintenance planning for a single machine under a cumulative damage failure process

This paper finds the optimal integrated production schedule and preventive maintenance plan for a single machine exposed under a cumulative damage process, and investigates how the optimal preventive maintenance plan interacts with the optimal production schedule. The goal is to minimize the total tardiness. The optimal policy possesses the following properties: Under arbitrary maintenance plan when jobs have common processing time, and different due dates, the optimal production schedule is to order the jobs by earliest due date first rule; and when jobs have common due date and different processing times, the optimal production schedule is shortest processing time first. The optimal maintenance plan is of control limit type under any arbitrary production schedule when machine is exposed under a cumulative damage failure process. Numerical studies on the optimal maintenance control limit of the maintenance plan indicate that as the number of jobs to be scheduled increases, the effect of jobs due dates on the optimal maintenance control limit diminishes. © 2007 Wiley Periodicals, Inc. Naval Research Logistics, 2007     

天平模型中的二坏元问题

给出了坏元问题的一般定义,引进了有关概念,叙述了搜索方案最优性的五个等级。重点对双试验下的二坏元问题中天平模型作了研究,证明了一系列引理与定理,提出了一个搜索方案,证明了它是依测度最优的。文章最后指出该方案不是一致最优的,并猜测信息论最优的搜索方案是存在的。     

The two-machine permutation flow shop with state-dependent processing times

If the processing time of each job in a flow shop also depends on the time spent prior to processing, then the choice of a sequence influences processing times. This nonstandard scheduling problem is studied here for the minimum makespan schedule in a flow shop with two machines. The problem is NP-hard in the strong sense and already contains the main features of the general case [10]. Restricting to the case of permutation schedules, we first determine the optimal release times of the jobs for a given sequence. Permutation schedules are evaluated for this optimal policy, and the scheduling problem is solved using branch-and-bound techniques. We also show the surprising result that the optimal schedule may not be a permutation schedule. Numerical results on randomly generated data are provided for permutation schedules. Our numerical results confirm our preliminary study [10] that fairly good approximate solutions can efficiently be obtained in the case of limited computing time using the heuristics due to Gilmore and Gomory [7]. © 1993 John Wiley & Sons, Inc.     

One machine sequencing to minimize mean flow time with minimum number tardy

The problem of sequencing n jobs on one machine is considered, under the multiple objective of minimizing mean flow time with the minimum number of tardy jobs. A simple procedure is first proposed to schedule for minimum flow time with a specified subset of jobs on time. This is used in conjunction with Moore's Algorithm in a simple heuristic producing good and often optimal schedules. A branch-bound algorithm is presented to produce the optimal schedule efficiently with the help of several theorems which eliminate much branching.     

Economic lot scheduling of fully loaded processes with external setups

Without restricting the class of permissible schedules, we derive optimal schedules for economic lot scheduling problems that are fully loaded, have external setups, and have only two products. The fully loaded condition accurately represents certain types of bottlenecks. We show that the optimal schedule must have the Wagner-Whitin property. We also develop a measure of aggregate inventory, derive an optimal steady-state aggregate inventory policy, and provide conditions under which the aggregate inventory level of an optimal schedule must approach a steady state. By restricting the class of permissible schedules to rotation cycle schedules, we extend these results to more than two products.     

Class scheduling algorithms for Navy training schools

The problem of developing good schedules for Navy C-Schools has been modeled as a combinatorial optimization problem. The only complicating feature of the problem is that classes must be grouped together into sequences known as pipelines. An ideal schedule will have all classes in a pipeline scheduled in consecutive weeks. The objective is to eliminate the nonproductive time spent by sailors at C-Schools who are waiting for the next class in a pipeline. In this investigation an implicit enumeration procedure for this problem was developed. The key component of our algorithm is a specialized greedy algorithm which is used to obtain a good initial incumbent. Often this initial incumbent is either an optimal schedule or a near optimal schedule. In an empirical analysis with the only other competing software system, our greedy heuristic found equivalent or better solutions in substantially less computer time. This greedy heuristic was extended and modified for the A-School scheduling problem and was found to be superior to its only competitor. © 1998 John Wiley & Sons, Inc. Naval Research Logistics 45: 533–551, 1998     

Optimal lot sizing and inspection policy for an EMQ model with imperfect inspections

An EMQ model with a production process subject to random deterioration is considered. The process can be monitored through inspections, and both the lot size and the inspection schedule are subject to control. The “in-control” periods are assumed to be generally distributed and the inspections are imperfect, i.e., the true state of the process is not necessarily revealed through an inspection. The objective is the joint determination of the lot size and the inspection schedule, minimizing the long-run expected average cost per unit time. Both discrete and continuous cases are examined. A dynamic programming formulation is considered in the case where the inspections can be performed only at discrete times, which is typical for the parts industry. In the continuous case, an optimum inspection schedule is obtained for a given production time and given number of inspections by solving a nonlinear programming problem. A two-dimensional search procedure can be used to find the optimal policy. In the exponential case, the structure of the optimal inspection policy is established using Lagrange's method, and it is shown that the optimal inspection times can be found by solving a nonlinear equation. Numerical studies indicate that the optimal policy performs much better than the optimal policy with periodic inspections considered previously in the literature. The case of perfect inspections is discussed, and an extension of the results obtained previously in the literature is presented. © 1998 John Wiley & Sons, Inc. Naval Research Logistics 45: 165–186, 1998     

Optimal inspection under semi-markovian deterioration: Basic results

This article develops a model for determining the optimal inspection schedule for a system which deteriorates according to a semi-Markov process that progresses through three states: good, defective, and bad. A binary test is used, and false positives may occur. A true positive results in an action that reduces the likelihood of entering the bad state, but at most one such corrective action can occur during the lifetime of the system. Costs are associated with each inspection, each false positive, the corrective action, and the entrance into the bad state. Dynamic programming is used to compute the minimum expected cost, which is a function of the age of the system. The optimal inspection schedule is readily derived from this value function. Computational examples are provided. This model is appropriate for medical screening or for a mission where there is only one spare part.     

Optimal scheduling of reader—systems

We consider a reader—writer system consisting of a single server and a fixed number of jobs (or customers) belonging to two classes. Class one jobs are called readers and any number of them can be processed simultaneously. Class two jobs are called writers and they have to be processed one at a time. When a writer is being processed no other writer or readers can be processed. A fixed number of readers and writers are ready for processing at time 0. Their processing times are independent random variables. Each reader and writer has a fixed waiting cost rate. We find optimal scheduling rules that minimize the expected total waiting cost (expected total weighted flowtime). We consider both nonpreemptive and preemptive scheduling. The optimal nonpreemptive schedule is derived by a variation of the usual interchange argument, while the optimal schedule in the preemptive case is given by a Gittins index policy. These index policies continue to be optimal for systems in which new writers enter the system in a Poisson fashion. © 1998 John Wiley & Sons, Inc. Naval Research Logistics 45: 483–495, 1998     

Optimal production and maintenance policy for imperfect production systems

A joint optimization of the production run length and preventive maintenance (PM) policy is studied for a deteriorating production system where the in‐control period follows a general probability distribution with non‐decreasing failure rate. In the literature, the sufficient conditions for the optimality of the equal‐interval PM schedule is explored to derive an optimal production run length and an optimal number of PM actions. Nevertheless, an exhaustive search may arise. In this study, based on the assumption that the conditions for the optimality of the equal‐interval PM schedule hold, we derive some structural properties for the optimal production/PM policy, which increases the efficiency of the solution procedure. These analyses have implications for the practical application of the production/PM model to be more available in practice. A numerical example of gamma shift distribution with non‐decreasing failure rates is used to illustrate the solution procedure, leading to some insight into the management process. © 2005 Wiley Periodicals, Inc. Naval Research Logistics, 2006     

基于变量节点串行消息传递的LDPC码译码研究

针对标准LDPC码译码中洪水消息传递机制的不足,提出以串行机制进行消息传递,按照变量节点的顺序进行消息处理和传递,对每个变量节点同时接收校验消息和发送变量消息。该方法使更新的消息能够很快进入当前迭代计算,改善了LDPC迭代译码的收敛性能。通过对几种常用译码算法的仿真比较,验证了在复杂度不增加的情况下,该方法性能优于其它几种最大后验概率准则的译码方法,且算法收敛快,是一种能较好兼顾性能与实现复杂度的译码方法。     

Rescheduling to minimize makespan on a changing number of identical processors

We consider the problem of rescheduling n jobs to minimize the makespan on m parallel identical processors when m changes value. We show this problem to be NP-hard in general. Call a list schedule totally optimal if it is optimal for all m = 1, …,n. When n is less than 6, there always exists a totally optimal schedule, but for n ≥ 6 this can fail. We show that an exact solution is less robust than the largest processing time first (LPT) heuristic and discuss implications for polynomial approximation schemes and hierarchical planning models.     

Minimizing the average deviation of job completion times about a common due date

This paper considers a single-machine scheduling problem in which penalities occur when a job is completed early or late. The objective is to minimize the total penalty subject to restrictive assumptions on the due dates and penalty functions for jobs. A procedure is presented for finding an optimal schedule.     

Termination policies for a two-state stochastic process

The purpose of this paper is to investigate and optimize policies which can be used to terminate a two-state stochastic process with a random lifetime. Such a policy consists of a schedule of times at which termination attempts should be made. Conditions are given which reduce the difficulty of finding the optimal policy by eliminating constraints and some boundary points from consideration. Finally, a bound for the optimal policy is derived for a case where some restrictions are imposed on the model.     

A flow-shop problem with sequence-dependent additive setup times

The flow-shop scheduling problem with sequence-dependent additive setup times is considered as a special case of the general problem, and a polynomially bounded approximate method is developed to find a minimum makespan permutation schedule. The approximate algorithm is shown to yield optimal results for the two-machine case. A version of Sule's model is defined that produces the first approximation of the optimal solution for this problem. Computational experience along with numerical examples are provided to test the effectiveness of the method.     

An optimum group maintenance policy

In this article we present an optimum maintenance policy for a group of machines subject to stochastic failures where the repair cost and production loss due to the breakdown of machines are minimized. A nomograph was developed for machines with exponential failure time distributions. The optimal schedule time for repair as well as the total repair cost per cycle can be obtained easily from the nomograph. Conditions for the existence of a unique solution for the optimum schedule and the bounds for the schedule are discussed.     

Note: Dynamic lot sizing for a finite rate input process

The basic single-product dynamic lot-sizing problem involves determining the optimal batch production schedule to meet a deterministic, discrete-in-time, varying demand pattern subject to linear setup and stockholding costs. The most widely known procedure for deriving the optimal solution is the Wagner-Whitin algorithm, although many other approaches have subsequently been developed for tackling the same problem. The objective of this note is to show how these procedures can readily be adapted when the input is a finite rate production process. © 1997 John Wiley & Sons, Inc. Naval Research Logistics 44: 221–228, 1997     

Scheduling of parallel processors: A posterior bound on LPT sequencing and a two-step algorithm

This article considers the problem of scheduling parallel processors to minimize the makespan. The article makes two key contributions: (1) It develops a new lower bound on the makespan for an optimal schedule, and (2) it proposes an efficient two-step algorithm to find schedules of any desired accuracy, or percent above optimal. In addition, a posterior bound on LPT (longest processing time) sequencing is developed in the article. It is proved that this bound dominates the previously reported bounds on LPT sequencing.     

Determination of suppliers' optimal quantity discount schedules with heterogeneous buyers

Although the quantity discount problem has been extensively studied in the realm of a single supplier and a single buyer, it is not well understood when a supplier has many different buyers. This paper presents an analysis of a supplier's quantity discount decision when there are many buyers with different demand and cost structures. A common discrete all‐unit quantity discount schedule with many break points is used. After formulating the model, we first analyze buyers' responses to a general discrete quantity discount schedule. This analysis establishes a framework for a supplier to formulate his quantity discount decision. Under this framework, the supplier's optimal quantity discount schedule can be formulated and solved by a simple non‐linear programming model. The applicability of the model is discussed with an application for a large U.S. distribution network. © 2002 John Wiley & Sons, Inc. Naval Research Logistics, 49: 46–59, 2002; DOI 10.1002/nav.1052     

Single- and multiple-processor models for minimizing completion time variance

This article concerns the scheduling of n jobs around a common due date, so as to minimize the average total earliness plus total lateness of the jobs. Optimality conditions for the problem are developed, based on its equivalence to an easy scheduling problem. It seems that this problem inherently has a huge number of optimal solutions and an algorithm is developed to find many of them. The model is extended to allow for the availability of multiple parallel processors and an efficient algorithm is developed for that problem. In this more general case also, the algorithm permits great flexibility in finding an optimal schedule.