金属泡沫断裂韧性的试验研究

金属泡沫在其实际应用中,断裂性能和断裂韧性对于承载的多孔金属泡沫有着重要的意义。基于美国试验材料学会相关标准,采用三点弯曲试样测定了铝泡沫的I型断裂韧性。研究表明,金属泡沫的断裂为脆性断裂,在裂纹尖端附近,孔壁最薄弱的区域最容易发生变形;随着进一步加载,一些孔壁发生断裂,微裂纹在断裂尖端附近出现。随着载荷的增加,主裂纹在缺口根部形成或由微裂纹合并而成,并开始在多孔结构内传播。裂纹沿着结构最薄弱处传播,并产生次生裂纹和裂纹桥。裂纹总的扩展方式还是I型断裂。根据试验P-V曲线特点,取最大载荷点对应的力与位移求解出铝泡沫的裂纹尖端临界张开位移的平均值为0.051 mm。     

残余应力作用下脆性膜/基材料的断裂行为

假定膜内的残余拉应力足以使膜发生开裂,利用膜/基材料中含弹性界面层的剪滞模型,研究了脆性膜/基材料在残余应力作用下的开裂行为特征,探讨了膜内正应力、膜/基界面切应力的分布规律,获得了膜的裂纹密度与残余应力大小之间的解析表达式。在裂纹密度、材料的力学和几何参数确定的情况下,该解析表达式可以用来评估残余应力的大小。最后,分析了膜的裂纹密度与残余应力、膜的厚度、弹性模量、断裂强度以及界面层的切变模量之间的内在关联,绘出了这些参数影响膜裂纹密度的变化曲线。     

Research on the fracture behavior of PBX under static tension

The fracture behavior of polymer-bonded explosive (PBX) seriously affects the safety and reliability of weapon system. The effects of interface debonding and initial meso-damage on the fracture behavior of PBX under quasi-static tension are studied using numerical method. A two-dimensional representative volume element (RVE) is established based on Voronoi model in which the component contents could be regulated and the particles are randomly distributed. A nonlinear damage model of polymer matrix relative to matrix depth between particles is constructed. The results show that the simulated strain-stress relation is coincident with experiment data. It is found that interface debonding leads to the nucleation and propagation of meso-cracks, and a main crack approximately perpendicular to the loading direction is generated finally. The interface debonding tends to occur in the interface perpendicular to the loading direction. There seems to be a phenomenon that strain softening and hardening alternatively appear around peak stress of stress and strain curve. It is shown that the initial damages of intragranular and interfacial cracks both decrease the modulus and failure stress, and the main crack tends to propagate toward the initial meso-cracks.     

氧化锆陶瓷Ⅱ-Ⅲ复合型裂纹的综合相变增韧作用

采用综合相变准则和应变能释放率判据对氧化锆陶瓷Ⅱ-Ⅲ复合型裂纹的增韧结果进行了理论计算。分别给出了静止裂纹和定常扩展裂纹相变增韧的理论表达式。结果表明:综合相变对静止裂纹有微小的负屏蔽效应,对扩展裂纹的增初结果与材料的剪切模量、相变尾区高度和相变体积分数成正比,并且增韧值随着K_Ⅲ/K_Ⅱ比值的增大而减小,表明相变对Ⅱ型裂纹的增韧效果相对Ⅲ型裂纹更显著。     

Fracture mechanism of a cylindrical shell cut by circumferential detonation collision

The failure mechanism of a cylindrical shell cut into fragments by circumferential detonation collision was experimentally and numerically investigated. A self-designed detonation wave regulator was used to control the detonation and cut the shell. It was found that the self-designed regulator controlled the fragment shape. The macrostructure and micro-characteristics of fragments revealed that shear fracture was a prior mechanism, the shell fractured not only at the position of detonation collision, but the crack also penetrated the shell at the first contact position of the Chapmen-Jouguet (C-J) wave. The effects of groove number and outer layer thickness on the fracture behavior were tested by simulations. When the thickness of the outer layer was 5–18 mm, it has little effect on fragmentation of the shell, and shells all fractured at similar positions. The increase of the groove number reduced the fracture possibility of the first contact position of the C-J wave. When the groove number reached 7 with a 10 mm outer layer (1/4 model), the fracture only occurred at the position of detonation collision and the fragment width rebounded.     

The deformation and failure mechanism of cylindrical shell and square plate with pre-formed holes under blast loading

The deformation and failure mechanism of cylindrical shells and square plate with pre-formed holes under blast loading were investigated numerically by employing the Ansys 17.0 and Ls-Dyna 971. To calibrate the numerical model, the experiments of square plates with pre-formed circle holes were modeled and the numerical results have a good agreement with the experiment data. The calibrated numerical model was used to study the deformation and failure mechanism of cylindrical shells with pre-formed circle holes subjected to blast loading. The structure response and stress field changing process has been divided into four specific stages and the deformation mechanism has been discussed systematically. The local and global deformation curves, degree of damage, change of stress status and failure modes of cylindrical shell and square plate with pre-formed circular holes are obtained, compared and analyzed, it can be concluded as: (1) The transition of tensile stress fields is due to the geometrical characteristic of pre-formed holes and cylindrical shell with arch configuration; (2) The existence of pre-formed holes not only lead to the increasing of stress concentration around the holes, but also release the stress concentration during whole response process; (3) There are three and two kinds of failure modes for square plate and cylindrical shell with pre-formed holes, respectively. and the standoff distance has a key influence on the forming location of the crack initiating point and the locus of crack propagation; (4) The square plate with pre-formed holes has a better performance than cylindrical shell on blast-resistant capability at a smaller standoff distance, while the influence of pre-formed holes on the reduction of blast-resistant capability of square plate is bigger than that of cylindrical shell.     

固体推进剂裂纹摩擦热点形成细观模型分析

分析机械撞击载荷作用下复合固体推进剂内部裂纹摩擦形成热点过程。研究在压应力与剪切应力作用下闭合裂纹滑移、扩展、摩擦生热、热扩散、推进剂热分解及与气相产物相互作用。利用断裂力学、热传导、推进剂热分解动力学方法,建立裂纹摩擦热点细观模型。通过模型数值计算,探讨推进剂裂纹摩擦产生高温热点的过程和条件。分析计算表明裂纹摩擦和扩展可导致推进剂形成高温热点。     

某型车辆扭力轴疲劳断裂失效分析

某型车辆扭力轴在端部附近易发生早期疲劳断裂失效。通过断口分析、金相分析等方法研究了扭力轴的失效机理,并通过有限元建模进行了扭力轴的结构应力分析。结果表明:扭力轴端部存在疲劳断裂危险面,以及次表层蕴含大尺寸夹杂是扭力轴失效的主要原因。     

纤维缠绕复合材料约束球形浮力芯材准静态压缩吸能机制

针对海洋工程平台的防护吸能和浮力储备需求,设计一种纤维缠绕复合材料约束球形浮力芯材吸能结构。为分析其变形损伤特征和能量耗散机理,通过ABAQUS有限元软件和万能材料试验机开展数值模拟分析和试验验证研究。通过力学响应特征和损伤破坏模式分析可知,结构吸能设计的关键在于表层和芯材的泊松比匹配。芯材主要通过塑性压缩损伤和剪切断裂破坏吸收能量,而表层吸能则主要通过环向的花瓣形拉伸断裂破坏。研究表明,该型结构单元压缩吸能特性优异,可实现海洋工程结构平台的防护吸能和浮力储备要求。     

Force chains based mesoscale simulation on the dynamic response of Al-PTFE granular composites

Force chains based mesoscale simulation is conducted to investigate the response behavior of aluminum-polytetrafluoroethylene (Al-PTFE) granular composites under a low-velocity impact. A two-dimensional model followed the randomly normal distribution of real Al particles size is developed. The dynamic compressive process of Al-PTFE composites with varied Al mass fraction is simulated and validated against the experiments. The results indicate that, force chains behavior governed by the number and the size of agglomerated Al particles, significantly affects the impact response of the material. The failure mode of the material evolves from shear failure of matrix to debonding failure of particles with increasing density. A high crack area of the material is critical mechanism to arouse the initiation re-action. The damage maintained by force chains during large plastic strain builds up more local stresses concentration to enhance a possible reaction performance. In addition, simulation is performed with identical mass fraction but various Al size distribution to explore the effects of size centralization and dispersion on the mechanical properties of materials. It is found that smaller sized Al particle of com-posites are more preferred than its bulky material in ultimate strength. Increasing dispersed degree is facilitated to create stable force chains in samples with comparable particle number. The simulation studies provide further insights into the plastic deformation, failure mechanism, and possible energy release capacity for Al-PTFE composites, which is helpful for further design and application of reactive materials.     

固体火箭发动机复合材料壳体裙黏接性能分析

采用数值计算方法研究复合材料壳体裙连接结构的黏接性能。通过建立纤维缠绕壳体的有限元模型,采用内聚力模型定义裙黏接面的接触关系,引入黏接界面的损伤失效准则,模拟黏接界面的脱黏行为,以此预测裙连接结构的极限承载。同时,研究壳体的轴向和环向应变及黏接面上的剪应力分布情况,以及弹性层的弹性模量与黏接长度对黏接性能的影响。数值算例表明,计算结果与实验数据相吻合,验证了该方法的正确性。所提方法可用于裙连接结构的优化设计中。     

共晶复合陶瓷损伤过程的有限元分析

针对共晶复合陶瓷的微观结构特征,建立了含强约束界面相的有限元模型,模拟了包含片状夹杂共晶复合陶瓷材料的外载应力场分布规律;应用ANSYS的APDL语言进行编程,对材料的损伤过程进行了研究。结果表明材料的破裂由基体损伤决定,随着外载荷的增加,损伤破坏沿界面延伸,并逐渐向基体内部扩展,最终造成基体的断裂。     

Stress corrosion cracking behaviour of gas tungsten arc welded super austenitic stainless steel joints

Super 304 H austenitic stainless steel with 3% of copper posses excellent creep strength and corrosion resistance, which is mainly used in heat exchanger tubing of the boiler. Heat exchangers are used in nuclear power plants and marine vehicles which are intended to operate in chloride rich offshore environment. Chloride stress corrosion cracking is the most likely life limiting failure with austenitic stainless steel tubing. Welding may worsen the stress corrosion cracking susceptibility of the material. Stress corrosion cracking susceptibility of Super 304 H parent metal and gas tungsten arc(GTA) welded joints were studied by constant load tests in 45% boiling Mg Cl2 solution. Stress corrosion cracking resistance of Super 304 H stainless steel was deteriorated by GTA welding due to the formation of susceptible microstructure in the HAZ of the weld joint and the residual stresses. The mechanism of cracking was found to be anodic path cracking, with transgranular nature of crack propagation. Linear relationships were derived to predict the time to failure by extrapolating the rate of steady state elongation.     

非均匀复合材料中裂纹扩展过程的数值模拟

应用有限单元法和最大正应力准则,引入楔形界面过渡层模型,求解相应的特征函数,准确地确定界面裂纹第一步开裂角,模拟了裂纹在非均匀复合材料中的扩展过程。结果表明:裂纹扩展初期呈波浪式前进,并最终沿着与最大正应力垂直的方向前进。这对此类结构的防断控制具有指导意义。     

战斗部近炸下防护液舱破坏机理分析

为研究大型舰船水下舷侧防护液舱的破坏机理,根据液舱的承载特性,设计制作缩尺战斗部模型和敞口、密闭两种液舱结构模型,开展两种姿态战斗部近炸下高速破片和冲击波对防护液舱的联合毁伤试验。根据试验后液舱模型的破损情况分析液舱前、后板在典型载荷下的破坏机理,总结分析液舱结构整体的破坏模式和破坏机理。结果表明：高速破片是防护液舱结构的主要防御对象,破片开坑和空化阶段是液舱结构变形破坏的主要阶段,破片群侵彻液舱形成的激波载荷和空化效应引起的挤压载荷是使结构产生变形破坏的主要冲击载荷。     

复合材料修补金属裂损结构吸湿老化的试验与有限元分析

暴露在湿热环境中的复合材料修补金属裂损结构易吸湿老化,导致该结构性能下降,服役寿命缩短。为研究吸湿性对复合材料修补金属裂损结构修补效果和耐久性的影响,利用试验方法分析了吸湿性对复合材料胶补金属裂损结构及胶黏剂力学性能的影响;利用有限元方法评估了吸湿性对复合材料胶补金属裂损结构试验件修补效果和耐久性的影响。研究结果表明:吸湿后含穿透双边裂纹铝合金板玻璃纤维单面胶补试验件的疲劳裂纹扩展寿命和极限载荷的平均值分别下降为吸湿前的71%和90%;吸湿造成拉伸条件下复合材料胶补金属裂损结构胶层失效模式由内聚破坏为主转变为界面破坏为主;在"湿-热"老化30天后,E44/聚酰胺环氧树脂胶黏剂试验件吸水饱和,弹性模量下降为未老化前的40%,塑性应变超过了总应变的25%;有限元分析发现胶层损伤受吸湿影响明显,吸湿性加速了胶层损伤,且裂纹长度越长,加速作用越明显;同时吸湿使得裂纹尖端的J积分值急剧增大,导致修补结构的疲劳裂纹扩展寿命缩短,裂纹长度越长,吸湿性对于复合材料胶接修补效果的危害越严重。     

金属泡沫复合材料夹芯结构的压痕响应实验

金属泡沫夹芯结构是近年来新出现的一种明显具有结构和功能一体化特点的新型轻质材料,它在临近空间飞行器、航海及汽车等领域有着广阔的应用前景。以以纤维增强复合材料面板、闭孔泡沫铝芯子为特征的复合材料夹芯结构为研究对象,对其在球形压头作用下的压痕响应、损伤模式、变形机制和失效机理进行理论分析和实验研究。研究发现,泡沫铝复合材料夹芯结构的压痕响应是夹芯结构的各个组成部分的响应、相互作用以及压头属性的综合作用结果。泡沫铝复合材料夹芯结构在球压头作用下的损伤模式为基体开裂、纤维断裂、层间分层、泡沫铝的屈服及剪切断裂五种失效模式。     

An interface shear damage model of chromium coating/steel substrate under thermal erosion load

The Cr-plated coating inside a gun barrel can effectively improve the barrel's erosion resistance and thus increase the service life.However,due to the cyclic thermal load caused by high-temperature gun-powder,micro-element damage tends to occur within the Cr coating/steel substrate interface,leading to a gradual deterioration in macro-mechanical properties for the material in the related region.In order to mimic this cyclic thermal load and,thereby,study the thermal erosion behavior of the Cr coating on the barrel's inner wall,a laser emitter is utilized in the current study.With the help of in-situ tensile test and finite element simulation results,a shear stress distribution law of the Cr coating/steel substrate and a change law of the interface ultimate shear strength are identified.Studies have shown that the Cr coating/steel substrate interface's ultimate shear strength has a significant weakening effect due to increasing temperature.In this study,the interfacial ultimate shear strength decreases from 2.57 GPa(no erosion)to 1.02 GPa(laser power is 160 W).The data from this experiment is employed to establish a Cr coating/steel substrate interface shear damage model.And this model is used to predict the flaking process of Cr coating by finite element method.The simulation results show that the increase of coating crack spacing and coating thickness will increase the service life of gun barrel.     

拉伸载荷作用下基体表层激光离散预处理对铬镀层／45钢基开裂行为的影响

采用激光离散预处理钢基体再电镀铬层技术得到了一种新型复合结构,研究了这种新型复合结构在拉伸载荷作用下的开裂行为特征,并与无激光处理钢基体的试样在同样试验条件下的开裂特征进行了对比分析。结果表明：有激光离散预处理钢基体试样的承载能力要高于无激光预处理钢基体试样的承载能力,且有激光处理的试样开裂区域在两个激光带之间（无激光处理区）,主裂纹呈现明显的周期性特征。本研究结果可归结为激光预处理钢基体不仅改善了基体表层的应力状态和力学性能,而且还改善了后续铬镀层的力学性能。     

内压作用下复合材料修复裂纹管道的失效分析

为准确评估在内压作用下纤维复合材料修复含裂纹管道的有效性及失效压力,建立复合材料修复后裂纹管道的失效数值模型。该数值模型通过扩展有限元法模拟管道裂纹的扩展,利用cohesive单元模拟胶层的脱粘失效,复合材料的失效通过最大应力失效准则进行判定。通过静水压爆裂试验对所提失效数值模型进行验证,实验结果与数值计算结果具有较好的一致性。失效数值分析结果表明:当内压增大至一定值后,未修复管道的初始裂纹沿轴向及壁厚方向逐渐扩展,进而使得管道内壁单元扩展成真实裂纹,此时真实裂纹贯穿整个壁厚方向,即认为裂纹管道发生爆裂失效,爆裂失效压力随初始裂纹半长呈指数形式下降。复合材料修复裂纹管道的不同修复工况呈现相同的失效模式:在单调递增的内压作用下,管道内表面首先出现黏结裂纹,而后其外表面裂纹张开趋势急剧上升,使得复合材料层应力急剧上升,达到极限强度而失效。且对于不同的初始裂纹尺寸,存在对应的复合材料缠绕层数临界值。