Influence of shaped charge structure parameters on the formation of linear explosively formed projectiles

The research of LEFP (linear explosive forming projectile) is of great value to the development of new warhead due to its excellent performance. To further improve the damage ability of the shaped charge warhead, a special shell overhanging structure was designed to increase the charge based on the traditional spherical charge, in which case the crushing energy of LEFP could be guaranteed. LS-DYNA was used to simulate different charge structures obtained by changing the number of detonation points, the length of shell platform, the radius of curvature and the thickness of liner. The RSM (response surface model) between the molding parameters of LEFP and the structural parameters of charge was established. Based on RSM model, the structure of shaped charge was optimized by using multi-objective genetic algorithm. Meanwhile, the formation process of jet was analyzed by pulsed X-ray photography. The results show that the velocity, length-diameter ratio and specific kinetic energy of the LEFP were closely related to the structural parameters of the shaped charge. After the optimization of charge structure, the forming effect and penetration ability of LEPP had been significantly improved. The experimental data of jet velocity and length were consistent with the numerical results, which verifies the reliability of the numerical results.     

聚能射流侵彻下舰船钢与均质钢的等效关系

基于剩余穿深理论,依据聚能射流对钢靶板侵彻毁伤作用机理,推导出2种等效模型,并结合数值模拟建立了聚能射流侵彻下某舰船装甲钢与603钢靶板的等效关系。结果表明:当舰船钢厚度较小时,舰船钢与603装甲钢的等效厚度比约为1;当舰船钢厚度较大时,两者等效厚度比约为1.13。由此等效关系可给出用于战斗部考核性穿靶试验中相应均质靶板的确定厚度,从而为用603装甲钢靶代替该舰船钢进行聚能射流威力考核试验提供依据,达到了简化、经济、方便、有效的目的。     

The Early Responses of Air-backed plate subjected to underwater explosion with aluminized explosives

This work aims to research the effects on the early responses of the air-backed plate subjected to the loading generated by the underwater explosion with aluminized explosives. The loading characteristics of underwater explosion for ideal explosive (TNT), aluminized explosives (RS211 and RBUL) are obtained experimentally. The tested aluminized explosives have different energy output compared with TNT. Based on the Taylor plate theory, the early responses of the air-backed steel plate affected by the measured loading is analyzed. The analytical results indicate that the pressure curve of the shock wave within 1 time decay constant is the main factor affecting the kick-off velocity of the plate when cavitation occurring. The velocity responses of the plate produced by the loading of RS211 and RBUL are obviously different with that of an equivalent TNT charge, which also indicates validity and suitability should be noticed in the case of substituting TNT for aluminized explosives. Moreover, the uncertainties in the responses of the plate produced by RS211 and RBUL are much larger than TNT.     

Armor configurations via dynamic programming

The problem of selecting materials, their thicknesses and order for armor designed for the defeat of shaped charge threats, has been formulated as a constrained optimization problem. The mathematical model provides an optimal order and thickness of each layer of material such that the resulting armor configuration will be of minimum mass per unit area subject to constraints on total thickness and shaped charge jet tip exit velocity.     

推进剂“脱湿”损伤研究的内聚力单元方法

内聚力单元是进行推进剂“脱湿”损伤研究的重要手段。通过分子动力学方法构建推进剂高填充比几何模型,结合周期几何和周期边界处理方法,构建推进剂细观有限元分析模型。采用内聚力单元结合PPR内聚力模型开展颗粒和基体黏接界面“脱湿”行为模拟。在单轴拉伸和纯剪试验下分析推进剂细观结构的力学响应,开展推进剂“脱湿”损伤机理研究。针对不同的体分比、应变速率以及内聚强度,开展了“脱湿”损伤影响规律分析。研究方法和研究结论可以为新一代高性能推进剂配方的研制提供有利的参考。     

金属射流欧姆加热效应的影响因素分析

为探究影响金属射流欧姆加热效应的因素,在被动电磁装甲系统等效电路模型的基础上,根据虚拟源点理论建立金属射流的作用时间模型,进一步明确金属射流在侵彻被动电磁装甲过程中每部分射流微元的作用时间;结合金属射流的比作用量模型,利用Matlab软件对金属射流的电流和比作用量波形随被动电磁装甲系统的电感、电容、电阻和充电电压的变化规律进行数值分析．仿真结果表明：随着系统电感的减小、电阻的减小、电容的增大和充电电压的增大,金属射流比作用量的峰值增大,有利于射流发生电爆炸．     

Response of masonry systems against blast loading

In this paper eight successive experimental blast tests with an increasing TNT equivalent charge weights ranging from 0.56 kg to 17.78 kg were conducted on unreinforced, ferrocemented overlay masonry and confined masonry walls. The pressure-time history caused by the blast was recorded by pressure sensors installed on the test specimen. The resulting damage pattern was observed during each test. Weak zones in the three systems of masonry were identified. Scaled distances for different damage levels in the three masonry systems were experimentally obtained. The results provide a basis for determining the response of each masonry system against blast loading. Consequently, efficiency of ferrocemented overlay ma-sonry and confined masonry was found established in mitigation against blast loads.     

Experimental investigation on dynamic response and damage models of circular RC columns subjected to underwater explosions

Reinforced concrete (RC) columns are widely used as supporting structures for high-piled wharfs. The study of damage model of a RC column due to underwater explosion is a critical issue to assess the wharf’s antiknock security. In this study, the dynamic response and damage model of circular RC columns subjected to underwater explosions were investigated by means of scaled-down experiment models. Experiments were carried out in a 10.0 m diameter tank with the water depth of 2.25 m, under different explosive quantities (0.025 kg–1.6 kg), stand-off distances (0.0 m–7.0 m), and detonation depths (0.25 m–2.0 m). The shock wave load and dynamic response of experiment models were measured by configuring sensors of pressure, acceleration, strain, and displacement. Then, the load distribution characteristics, time history of test data, and damage models related to present conditions were obtained and discussed. Three damage models, including bending failure, bending-shear failure and punching failure, were identified. In addition, the experience model of shock wave loads on the surface of a RC column was proposed for engineering application.     

条形装药爆炸条件下地下结构的动力数值分析

军事地下工程多采用直墙拱结构形式,实战中美军大量使用的精确制导炸弹装药可视为条形装药。为研究近区爆炸条件下条形装药对直墙拱结构的动力响应影响问题,利用LS—DYNA程序进行了条形装药爆炸条件下地下直墙拱结构的动力数值分析。通过对比集团装药的数值模拟结果,发现在条形装药垂直入射结构拱项时,直墙拱顶的有效应力峰值高于集团装药达25％。因此,如果按传统方法将精确制导炸弹装药视为集团装药,进行防护工程结构计算和设计偏于不安全,根据数值计算结果提出了防护工程结构设计参考建议。     

Damage behavior of the KKV direct hit against fluid-filled submunition payload

The damage effects of fluid-filled submunition payload impacted by the kinetic kill vehicle (KKV) are investigated by simulations and ground-based experiments. Numerical simulations showed that the damage level and number of submunitions were significantly influenced by the diameter of the KKV compared with its length. Based on that, a high velocity penetrator formed by shaped charge explosion was used to simulate the direct hit experiment of a KKV impacting submunition payload. Experimental results demonstrated that the damage modes of submunitions mainly included the slight damage, perforation and total smash, showing a good agreement with the simulations. To understand the multiple damage modes of submunitions, the damage behavior of the submunitions in direct hit process were analyzed based on the AUTODYN-3D code. Numerical results presented that increased KKV diameter can increase the crater diameter and expand the damage volume, which will achieve a higher direct hit lethality. Further analysis indicated that there were other mechanical behaviors can enhance the damage to submunitions not lying in the KKV flight path, such as secondary debris kill, neighboring submunitions collision with each other, and high-speed fluid injection effect.     

战斗部近炸下防护液舱破坏机理分析

为研究大型舰船水下舷侧防护液舱的破坏机理,根据液舱的承载特性,设计制作缩尺战斗部模型和敞口、密闭两种液舱结构模型,开展两种姿态战斗部近炸下高速破片和冲击波对防护液舱的联合毁伤试验。根据试验后液舱模型的破损情况分析液舱前、后板在典型载荷下的破坏机理,总结分析液舱结构整体的破坏模式和破坏机理。结果表明：高速破片是防护液舱结构的主要防御对象,破片开坑和空化阶段是液舱结构变形破坏的主要阶段,破片群侵彻液舱形成的激波载荷和空化效应引起的挤压载荷是使结构产生变形破坏的主要冲击载荷。     

聚能射流形成过程的理论建模与分析

分析了聚能射流的形成过程,并对其中的各阶段进行了详细建模。在模型中考虑了炸药爆轰、金属的驱动、药型罩压垮以及射流和杵体的形成过程。采用该模型对某一聚能装药结构进行了计算,计算结果表明:药型罩顶部和底部微元的压垮速度较小,在射流头部形成反向速度梯度,与试验数据吻合较好。该模型对于多级侵彻战斗部的工程设计与侵彻参数的计算具有一定的参考价值。     

圆柱形装药驱动轴向预制破片飞散特性

为了增强柱形战斗部轴向威力,在无壳柱形战斗部底面布置单层离散的预制破片。开展圆柱形TNT装药驱动轴向预制破片飞散试验,获得预制破片的最大初速、飞散角等特征参数;运用LS-DYNA软件对装药驱动预制破片过程进行数值模拟,阐述预制破片群飞散过程;对装药驱动整体平板理论计算公式进行改进,获得预制破片的最大初速。结果表明:破片初速理论计算结果、数值计算结果和试验结果吻合良好;随着与装药底部中心距离的加大,破片初速、径向飞散角分别近似呈“抛物线”减小、增大;试验实测、理论计算得到的破片最大初速值超过2500 m/s,试验实测的径向飞散角最大约为22°,而周向飞散角则普遍较小,均值在5°以内。     

Effects of nano-sized aluminum on detonation characteristics and metal acceleration for RDX-based aluminized explosive

Nano-sized aluminum(Nano-Al)powders hold promise in enhancing the total energy of explosives and the metal acceleration ability at the same time.However,the near-detonation zone effects of reaction between Nano-Al with detonation products remain unclear.In this study,the overall reaction process of 170 nm Al with RDX explosive and its effect on detonation characteristics,detonation reaction zone,and the metal acceleration ability were comprehensively investigated through a variety of experiments such as the detonation velocity test,detonation pressure test,explosive/window interface velocity test and confined plate push test using high-resolution laser interferometry.Lithium fluoride(LiF),which has an inert behavior during the explosion,was used as a control to compare the contribution of the reaction of aluminum.A thermochemical approach that took into account the reactivity of aluminum and ensuing detonation products was adopted to calculate the additional energy release by afterburn.Combining the numerical simulations based on the calculated afterburn energy and experimental results,the param-eters in the detonation equation of state describing the Nano-Al reaction characteristics were calibrated.This study found that when the 170 nm Al content is from 0％to 15％,every 5％increase of aluminum resulted in about a 1.3％decrease in detonation velocity.Manganin pressure gauge measurement showed no significant enhancement in detonation pressure.The detonation reaction time and reaction zone length of RDX/Al/wax/80/15/5 explosive is 64 ns and 0.47 mm,which is respectively 14％and 8％higher than that of RDX/wax/95/5 explosive(57 ns and 0.39 mm).Explosive/window interface velocity curves show that 170 nm Al mainly reacted with the RDX detonation products after the detonation front.For the recording time of about 10 μs throughout the plate push test duration,the maximum plate velocity and plate acceleration time accelerated by RDX/Al/wax/80/15/5 explosive is 12％and 2.9 μs higher than that of RDX/LiF/wax/80/15/5,respectively,indicating that the aluminum reaction energy significantly increased the metal acceleration time and ability of the explosive.Numerical simulations with JWLM explosive equation of state show that when the detonation products expanded to 2 times the initial volume,over 80％of the aluminum had reacted,implying very high reactivity.These results are significant in attaining a clear understanding of the reaction mechanism of Nano-Al in the development of aluminized explosives.     

Effect of the end cap on the fragment velocity distribution of a cylindrical cased charge

The prediction of the fragment velocity distribution of a cylindrical cased charge with end caps is one of the key issues to assess the damage efficiency of the warhead. However, limited work has been con-ducted to predict the fragment velocity distributions along the axis of cylindrical cased charges with end caps. This paper presents a study of the velocity distribution of fragments caused by the explosion of a cylindrical cased charge with end caps. The fragment velocity distribution and the end cap velocity were determined by an X-ray radiography method, and the axial fragment distribution was determined by witness plates. It was found that the velocities of fragments, especially near the edge, were increased when the end caps were added, and the position of maximum velocity is closer to the non-detonation end. The fragment velocities were increased, and the fragment projection range was decreased with the increase of the thickness of the end cap. A formula for fragment velocity distributions of a cylindrical cased charge with end caps, which is based on Huang's formula, was proposed by the theoretical analysis and data fitting and validated experimentally. The results indicate that the proposed formula is accurate in predicting the fragment velocity distribution along the axis of a cylindrical cased charge with end caps detonated at one end.     

封闭式爆炸容器小药量爆炸振动效应研究

为评估炸药在封闭容器内爆炸产生的振动效应对周围环境的影响,对封闭式爆炸容器小药量TNT炸药爆炸产生的爆炸振动效应进行了爆源邻近实地监测和测试。结果表明:小药量炸药爆炸引起的爆炸振动效应对距爆源100 m以外的普通砖结构民用住宅产生的速度强度远低于其临界峰值速度,不会对其结构产生明显影响。     

Chain damage effects of multi-spaced plates by reactive jet impact

Chain damage is a new phenomenon that occurs when a reactive jet impacts and penetrates multi-spaced plates.The reactive jet produces mechanical perforations on the spaced plates by its kinetic energy(KE),and then results in unusual chain rupturing effects and excessive structural damage on the spaced plates by its deflagration reaction.In the present study,the chain damage behavior is initially demonstrated by experiments.The reactive liners,composed of 26 wt％Al and 74 wt％PTFE,are fabricated through a pressing and sintering process.Three reactive liner thicknesses of 0.08 CD,0.10 CD and 0.12 CD(charge diameter)are chosen to carry out the chain damage experiments.The results show a chain rupturing phenomenon caused by reactive jet.The constant reaction delay time and the different penetration velocities of reactive jets from liners with different thicknesses result in the variation of the deflagration position,which consequently determines the number of ruptured plates behind the armor.Then,the finite-element code AUTODYN-3D has been used to simulate the kinetic energy only-induced rupturing effects on plates,based on the mechanism of behind armor debris(BAD).The significant discrepancies between simulations and experiments indicate that one enhanced damage mechanism,the behind armor blast(BAB),has acted on the ruptured plates.Finally,a theoretical model is used to consider the BAB-induced enhancement,and the analysis shows that the rupturing area on aluminum plates depends strongly upon the KE only-induced pre-perforations,the mass of reactive materials,and the thickness of plates.     

战斗部虚拟试验贝叶斯线性校准预测方法

聚能装药战斗部射虚拟试验中,射流穿深对靶板材料模型参数较敏感。为建立较准确实用的射流穿深预测模型,提出一种贝叶斯线性校准方法,建立物理过程真实值、模型预测值和试验测量值间的统计关系,结合有限的试验数据,校准未知模型参数。实例分析表明,该方法可较好地解决包含各种不确定性的大型复杂计算模型的参数校准问题。     

Reaction characteristic of PTFE/Al/Cu/Pb composites and application in shaped charge liner

In this paper, the reaction characteristic and its application in shaped charge warhead of a novel reactive material, which introduced copper (Cu) and plumbum (Pb) into traditional polytetrafluoroethylene/aluminum (PTFE/Al), are studied. The thermal analysis and chemical reaction behavior of the PTFE/Al/Cu/Pb mixture are investigated by Differential Scanning Calorimetry (DSC),Thermo-gravimetry (TG), and X-ray Diffraction (XRD) techniques. Then, the shaped charge liners with PTFE/Al/Cu/Pb reactive materials are fabricated, and the X-ray experiments show that they could form reactive jets with excellent performance under the detonation effects of the shaped charge. Based on that, the penetration experiments of shaped charge with PTFE/Al/Cu/Pb reactive liner against steel plates are carried out, and the results demonstrate that the PTFE/Al/Cu/Pb reactive jets could produce a deeper penetration depth compared to the traditional PTFE/Al reactive jets. Meanwhile, the PTFE/Al/Cu/Pb reactive jets also show significant inner-blast effects, leading to dramatically cracking or fragmentation behavior of the penetrated steel plates. This new PTFE/Al/Cu/Pb reactive liner shaped charge presents enhanced penetration behavior for steel targets that incorporates the penetration capability of a high-density and ductility jet, and the chemical energy release of PTFE-matrix reactive materials.     

Reduction of global effects on vehicles after IED detonations

Global effects caused by the detonation of an IED near a military vehicle induce subsequent severe acceleration effects on the vehicle occupants. Two concepts to minimize these global effects were developed, with the help of a combined method based on a scaled experimental technology and numerical simulations. The first concept consists in the optimization of the vehicle shape to reduce the momentum transfer and thus the occupant loading. Three scaled V-shaped vehicles with different ground clearances were built and compared to a reference vehicle equipped with a flat floor. The second concept, called dynamic impulse compensation (DIC), is based on a momentum compensation technique. The principal possibility of this concept was demonstrated on a scaled vehicle. In addition, the numerical simulations have been performed with generic full size vehicles including dummy models, proving the capability of the DIC technology to reduce the occupant loading.