不确定需求下多级备件库存系统优化模型

针对现实中备件需求量的不确定性,论文首先用模糊随机变量描述不确定需求,并通过灰集以及期望值理论表示出备件期望短缺数,然后对多级备件库存系统在不确定需求环境下的优化问题作了研究,提出了不确定性可用度的区间估计,并利用边际分析法建立了备件库存优化模型,进而对其进行优化仿真,最后对系统可用度进行区间估计,得到了不确定需求下的最优费效比曲线。该方法能够为解决不确定需求下备件库存优化问题提供新的途径。     

一种使用可用度备件库存模型

阐述了以装备战备完好性为中心的备件库存控制的基本原理,并给出了以可用度为中心的备件库存数学模型.该模型可计算装备细目结构中的所有组件在各级维修机构中的库存水平,在满足一定费用约束条件下,使装备的使用可用度达到最大.     

有限维修能力下多级保障系统装备时变可用度评估及保障方案优化

备件库存和站点维修能力是影响备件维修周转的重要因素,制约装备使用效果。针对备件需求随任务阶段动态变化的装备保障方案评估和优化问题,考虑站点维修能力对备件维修过程的影响,结合METRIC建模方法和动态排队理论,建立了有限维修能力下多级保障系统装备时变可用度评估模型。在评估模型基础之上,以保障费用为优化目标,装备可用度为约束条件,建立了任务期内多级保障系统保障方案优化模型。以任务期内的最低可用度所对应的备件短缺数为观测值,分析了各项资源的边际效益值,采用边际优化算法对各项资源进行优化计算。算例分析表明,评估模型能够计算多级保障系统任务期内各阶段装备可用度;保障方案优化模型和方法能够得到各项保障资源的优化配置方案。提出的模型和优化方法能够为装备保障人员制定合理的保障方案提供决策支持。     

有限维修能力下多级保障系统装备时变可用度评估及保障方案优化

备件库存和站点维修能力是影响备件维修周转的重要因素,制约着装备的使用效果。针对备件需求随任务阶段动态变化时装备保障方案的评估和优化问题,考虑站点维修能力对备件维修过程的影响,结合METRIC建模方法和动态排队理论,建立了有限维修能力下多级保障系统装备时变可用度评估模型。在评估模型基础之上,以保障费用为优化目标、装备可用度为约束条件,建立任务期内多级保障系统保障方案优化模型。以任务期内的最低可用度所对应的备件短缺数为观测值,分析各项资源的边际效益值,采用边际优化算法对各项资源进行优化计算。算例分析表明,评估模型能够计算多级保障系统任务期内各阶段装备可用度;保障方案优化模型和方法能够得到各项保障资源的优化配置方案。提出的模型和优化方法能够为装备保障人员制订合理的保障方案提供决策支持。     

装备备件管理技术综述

备件管理水平的高低直接影响着装备保障能力的发挥和使用保障费用的维持,备件管理现已成为世界范围内的研究热点。通过对国内外有关备件管理文献的分析,总结了备件管理在备件分类方法、需求预测与确定、库存控制与优化3个方面的研究现状。分析结果表明：备件管理将向多因素综合考虑的备件分类方法,基于备件需求不确定性的预测技术以及基于计算机辅助技术、物流和供应链管理等方向发展。     

相控阵天线阵面两级备件优化配置模型

针对相控阵天线阵面备件配置存在的冗余性强、批量送修、多级维修等现实问题,综合考虑备件费用、维修能力以及库存策略之间的关系,建立了基于定期补给的两级备件优化配置模型。给出了系统的故障件维修周转过程和维修备件的定期补给过程,在分析备件、库存、维修能力之间关系的基础上,结合成批到达的排队理论,建立了系统的供应可用度模型。以备件配置费用最小为目标、以系统供应可用度为约束条件,建立了系统的备件优化配置模型,并通过边际效益分析法对模型进行了求解。通过算例仿真与分析对模型进行了验证。结果表明:构建的备件配置能够较好地解决相控阵天线阵面的备件配置问题,具有一定的优越性。     

备件库存限量分析及决策模型

分析了备件库存管理所对应的库存控制策略及其有关的因素,以费用为目标函数、不缺备件概率为约束条件,运用概率论及库存论原理建立了备件库存限量的决策摸型。     

基于年龄更换策略的威布尔分布备件需求计算方法

备件需求量预测在装备保障工作中发挥着重要作用。预防性维修可以消除装备潜在的故障或避免装备发生故障后所导致的严重后果,从而使装备始终处于期望状态。预防性维修策略下备件需求量建模能够以可预见的可靠性数据为基础进行,其关键问题是最佳更换间隔时间的确定。针对威布尔分布装备备件,采用年龄更换策略,确定最佳更换间隔时间,并在此基础上导出威布尔型备件需求计算模型,为备件需求量的预测提供了一种简单有效的方法。     

Optimal stocking policies for low usage items in multi-echelon inventory systems

Multi-echelon logistic systems are essential parts of the service support function of high technology firms. The combination of technological developments and competitive pressures has led to the development of services systems with a unique set of characteristics. These characteristics include (1) low demand probabilities: (2) high cost items; (3) complex echelon structures; (4) existence of pooling mechanisms among stocking locations at the same echelon level; (5) high priority for service, which is often expressed in terms of response time service levels for product groups of items: (6) scrapping of failed parts; and (7) recycling of issued stock due to diagnostic use. This article develops a comprehensive model of a stochastic, multi-echelon inventory system that takes account of the above characteristics. Solutions to the constrained optimization problem are found using a branch and bound procedure. The results of applying this procedure to a spare parts inventory system for a computer manufacturer have led to a number of important policy conclusions.     

Multi-item service constrained (s,S) policies for spare parts logistics systems

Many organizations providing service support for products or families of products must allocate inventory investment among the parts (or, identically, items) that make up those products or families. The allocation decision is crucial in today's competitive environment in which rapid response and low levels of inventory are both required for providing competitive levels of customer service in marketing a firm's products. This is particularly important in high-tech industries, such as computers, military equipment, and consumer appliances. Such rapid response typically implies regional and local distribution points for final products and for spare parts for repairs. In this article we fix attention on a given product or product family at a single location. This single-location problem is the basic building block of multi-echelon inventory systems based on level-by-level decomposition, and our modeling approach is developed with this application in mind. The product consists of field-replaceable units (i.e., parts), which are to be stocked as spares for field service repair. We assume that each part will be stocked at each location according to an (s, S) stocking policy. Moreover, we distinguish two classes of demand at each location: customer (or emergency) demand and normal replenishment demand from lower levels in the multiechelon system. The basic problem of interest is to determine the appropriate policies (s_i S_i) for each part i in the product under consideration. We formulate an approximate cost function and service level constraint, and we present a greedy heuristic algorithm for solving the resulting approximate constrained optimization problem. We present experimental results showing that the heuristics developed have good cost performance relative to optimal. We also discuss extensions to the multiproduct component commonality problem.     

通用军械装备维修备件合同商保障方式研究

提出了备件合同商保障的概念,给出了备件合同商保障内容和维度,分析了备件合同商保障的特征,着重从备件的存储方式和供应方式两个方面进行了定性分析,为实施备件合同商保障奠定了理论基础．     

多级可修备件库存的生灭过程建模与优化

针对VARI-METRIC模型在低可用度下结果不准确的问题,建立基于生灭过程的任意等级、任意层级可修件库存优化模型。通过对各级站点、各类备件需求率与到达率的预测,对每个部件建立其生灭过程模型,并提出基于生灭过程的装备可用度计算方法。以整个保障系统的装备可用度为约束指标,以备件总购置费最低为目标,利用边际算法得到最优备件配置方案,并建立仿真模型对所得优化方案进行评估与调整。结合算例,以仿真结果作为检验标准,选取权威的VMETRIC软件与该解析模型在优化性能、计算精度及适用性上进行对比和说明。结果表明,无论是解析模型还是VMETRIC软件,均存在一定的适用范围,而采用解析与仿真相结合的方法无疑具有更强的适应性。     

A two‐echelon inventory‐location problem with service considerations

We study the problem of designing a two‐echelon spare parts inventory system consisting of a central plant and a number of service centers each serving a set of customers with stochastic demand. Processing and storage capacities at both levels of facilities are limited. The manufacturing process is modeled as a queuing system at the plant. The goal is to optimize the base‐stock levels at both echelons, the location of service centers, and the allocation of customers to centers simultaneously, subject to service constraints. A mixed integer nonlinear programming model (MINLP) is formulated to minimize the total expected cost of the system. The problem is NP‐hard and a Lagrangian heuristic is proposed. We present computational results and discuss the trade‐off between cost and service. © 2009 Wiley Periodicals, Inc. Naval Research Logistics 2009     

有限维修能力下作战单元时变可用度评估模型

针对作战单元任务期内备件需求随任务阶段动态变化的现实情况,考虑作战单元因携行维修能力有限而导致可修件具有一定报废概率的影响,通过引入报废因子,建立两级保障体制下,故障件具有一定报废概率且不考虑外部补给的作战单元时变可用度评估模型。采用Extend Sim仿真软件进行计算,根据仿真值进行参数拟合得到模型中报废因子的近似解析表达形式。研究表明,报废因子能够适应不同的可靠性维修性参数值,模型具有较强的适应性。该模型有效解决了备件非平衡状态下的装备时变可用度评估问题,可为装备管理人员制定合理的保障方案提供支撑。     

考虑需求相关的可修复系统备件配置模型

对于一个拥有多台相同设备的可修复系统来说,一种备件的需求以及其对应的备件保障方案将影响着系统的可工作设备数量,从而影响着设备其他备件的需求,故假设备件需求相互独立且与系统自身备件保障方案无关而开展备件配置研究是不合理的.在考虑备件需求相关以及备件的保障方案对备件需求的影响的前提下,利用马尔可夫理论描述了备件需求规律,针对不串件拼修和串件拼修两种情况分别给出了可用度的计算方法,并在此基础上以备件配置费用作为优化目标,以可用度作为约束构建备件优化配置模型,给出了边际分析求解模型的方法.通过案例分析,验证了模型的正确性.     

多品种备件联合申请的聚集效应

根据联合申请的备件品种范围的不同,提出了3种订货策略,即单独申请、统一申请和联合申请,并设计了联合申请策略的启发式算法。该算法首先确定订购最频繁的备件,将其申请周期作为基本申请周期,其他备件申请周期是该周期的整倍数;其次寻求各种备件的最优订货倍数;最后确定各种备件的订购量。数值实例表明：联合申请策略的聚集效应明显优于单独申请策略和统一申请策略,对多品种库存控制策略的研究有一定意义。     

初始备件设计方法研究

以武器装备初始备件的设计与供应现实为背景,根据初始备件的配置依据,提出了一种基于维修任务和维修保障要求的初始备件设计方法。通过这种设计方法,能够在研制过程中同步开展初始备件设计,并优化配置方案,从而为武器装备的初始备件清单设计提供了依据,也为其他武器装备的初始备件清单设计提供了借鉴。     

工龄更换策略下的备件库存决策研究

针对单部件系统工龄更换策略下备件需求的特点,建立了工龄更换策略与备件库存控制的联合优化模型。该模型通过分析一个订购期内工龄更换间隔期T及备件最大库存水平S对系统寿命分布的影响,建立了工龄更换间隔期、订购间隔期及最大库存水平与单位时间总费用（包括维修费用和库存费用）的关系,然后以单位时间总费用最小为目标,优化工龄更换间隔期T、订购间隔期t0及最大库存水平S。最后,基于案例,运用Matlab对模型进行数值计算,结果表明模型能有效地降低单位时间的总费用。     

A comparative study of demand forecasting techniques for military helicopter spare parts

This paper deals with techniques applicable to predicting spare parts demand for military helicopters. The military helicopter is a distinct weapons system, whose unique configuration may preclude the direct application of forecasting techniques which have proved successful for other weapon systems. Furthermore, although the military helicopter has become extremely important tactically in modern warfare, it has received scant attention in terms of research concerning its supply support. Specifically, this paper summarizes research done to measure and compare the forecasting accuracy of six mathematical models, as they were applied to three prominent military helicopters. In addition, the paper describes attempts that were made to define, where possible, the conditions under which a specific forecasting technique might be applicable. In general, it is shown that the most accurate set of helicopter spare parts demand forecasts are produced by a second order polynomial exponential smoothing model. This model is observed to have most accurately described the highly volatile, and upward-trended demand time series which were the subject of the study.     

Inventory cost impact of order processing priorities based on demand uncertainty

We evaluate an approach to decrease inventory costs at retail inventory locations that share a production facility. The retail locations sell the same product but differ in the variance of retail demand. Inventory policies at retail locations generate replenishment orders for the production facility. The production facility carries no finished goods inventory. Thus, production lead time for an order is the sojourn time in a single server queueing system. This lead time affects inventory costs at retail locations. We examine the impact of moving from a First Come First Served (FCFS) production rule for orders arriving at the production facility to a rule in which we provide non‐preemptive priority (PR) to orders from retail locations with higher demand uncertainty. We provide three approximations for the ratio of inventory costs under PR and FCFS and use them to identify conditions under which PR decreases retail inventory costs over FCFS. We then use a Direct Approach to establish conditions when PR decreases retail inventory costs over FCFS. We extend the results to orders from locations that differ in the mean and variance of demand uncertainty. The analysis suggests that tailoring lead times to product demand characteristics may decrease system inventory costs. © 2002 Wiley Periodicals, Inc. Naval Research Logistics 49: 376–390, 2002; Published online in Wiley InterScience (www.interscience.wiley.com). DOI 10.1002/nav.10016