The impact of inventory information distortion due to customer order cancellations

In this paper we study the impact of cancellations of customer orders on an inventory system. We develop a periodic review (s, S) inventory model with Poisson demands, deterministic demand leadtimes and supply leadtimes. When no set up cost is present for replenishment, the behavior of the system cost can be studied analytically. For the case with a fixed set up cost, we derive the operating characteristics of the model via an embedded Markov chain analysis. Based on this, we formulate the total cost function and suggest a two‐phase approach to optimization. Our model can be used to compute cancellation fees and to evaluate the impacts of various conditions of cancellation. We find that cancellations, as major sources of inventory information distortion, increase total system costs, and the magnitude of the cost impact depends on the probability of cancellation and the expected cancellation time. Other relevant lessons and insights are also discussed. © 1999 John Wiley & Sons, Inc. Naval Research Logistics 46: 213–231, 1999     

Incorporating learning curve costs in acquisition strategy optimization

Each year, the U.S. Army procures billions of dollars worth of weapons and equipment. The process of deciding what to buy, when to buy, and in what quantities is extremely complex, requiring extensive analysis. Two techniques used in this analysis are mathematical programming and cost estimation. Although they are related through constraints on available procurement funds, the use of nonlinear cost learning curves, which better represent system costs as a function of quantity produced, have not been incorporated into the mathematical programming formulations that compute the quantities of items to be procured. As a result, the solutions obtained could be either suboptimal, or even infeasible with respect to budgetary limitations. In this paper we present a piecewise linear approximation of the learning curve costs for a more accurate portrayal of budgetary constraints used in a mixed integer linear programming for acquisition strategy optimization. In addition, implementation issues are discussed, and performance results are given. © 1999 John Wiley & Sons, Inc. Naval Research Logistics 46: 255–271, 1999     

A general model for accelerated life testing with time‐dependent covariates

This paper introduces a general or “distribution‐free” model to analyze the lifetime of components under accelerated life testing. Unlike the accelerated failure time (AFT) models, the proposed model shares the advantage of being “distribution‐free” with the proportional hazard (PH) model and overcomes the deficiency of the PH model not allowing survival curves corresponding to different values of a covariate to cross. In this research, we extend and modify the extended hazard regression (EHR) model using the partial likelihood function to analyze failure data with time‐dependent covariates. The new model can be easily adopted to create an accelerated life testing model with different types of stress loading. For example, stress loading in accelerated life testing can be a step function, cyclic, or linear function with time. These types of stress loadings reduce the testing time and increase the number of failures of components under test. The proposed EHR model with time‐dependent covariates which incorporates multiple stress loadings requires further verification. Therefore, we conduct an accelerated life test in the laboratory by subjecting components to time‐dependent stresses, and we compare the reliability estimation based on the developed model with that obtained from experimental results. The combination of the theoretical development of the accelerated life testing model verified by laboratory experiments offers a unique perspective to reliability model building and verification. © 1999 John Wiley & Sons, Inc. Naval Research Logistics 46: 303–321, 1999     

Probabilistic analysis of an asymptotically optimal solution for the completion time variance problem

Scheduling a set of n jobs on a single machine so as to minimize the completion time variance is a well‐known NP‐hard problem. In this paper, we propose a sequence, which can be constructed in O(n log n) time, as a solution for the problem. Our primary concern is to establish the asymptotical optimality of the sequence within the framework of probabilistic analysis. Our main result is that, when the processing times are randomly and independently drawn from the same uniform distribution, the sequence is asymptotically optimal in the sense that its relative error converges to zero in probability as n increases. Other theoretical results are also derived, including: (i) When the processing times follow a symmetric structure, the problem has 2^{⌊(n−1)/2⌋} optimal sequences, which include our proposed sequence and other heuristic sequences suggested in the literature; and (ii) when these 2^{⌊(n−1)/2⌋} sequences are used as approximate solutions for a general problem, our proposed sequence yields the best approximation (in an average sense) while another sequence, which is commonly believed to be a good approximation in the literature, is interestingly the worst. © 1999 John Wiley & Sons, Inc. Naval Research Logistics 46: 373–398, 1999     

Exploiting symmetry in the reliability analysis of coherent systems

Components in a complex system are usually not structurally identical. However, in many cases we may find components that are structurally symmetric, and one should make use of this additional information to simplify reliability analysis. The main purpose of this article is to define and study one such class of systems, namely, those having symmetric components, and to derive some reliability-related properties. © 1996 John Wiley & Sons, Inc.     

Scheduling jobs with random processing times on a single machine subject to stochastic breakdowns to minimize early-tardy penalties

We examine the problem of scheduling n jobs with a common due date on a single machine. The processing time of each job is a random variable, which follows an arbitrary distribution with a known mean and a known variance. The machine is not reliable; it is subject to stochastic breakdowns. The objective is to minimize the expected sum of squared deviations of job completion times from the due date. Two versions of the problem are addressed. In the first one the due date is a given constant, whereas in the second one the due date is a decision variable. In each case, a general form of the deterministic equivalent of the stochastic scheduling problem is obtained when the counting process related to the machine uptime distribution is a generalized Poisson process. A sufficient condition is derived under which optimal sequences are V-shaped with respect to mean processing times. Other characterizations of optimal solutions are also established. Based on the optimality properties, algorithms with pseudopolynomial time complexity are proposed to solve both versions of the problem. © 1996 John Wiley & Sons, Inc.     

Estimating negative binomial demand for retail inventory management with unobservable lost sales

The importance of effective inventory management has greatly increased for many major retailers because of more intense competition. Retail inventory management methods often use assumptions and demand distributions that were developed for application areas other than retailing. For example, it is often assumed that unmet demand is backordered and that demand is Poisson or normally distributed. In retailing, unmet demand is often lost and unobserved. Using sales data from a major retailing chain, our analysis found that the negative binomial fit significantly better than the Poisson or the normal distribution. A parameter estimation methodology that compensates for unobserved lost sales is developed for the negative binomial distribution. The method's effectiveness is demonstrated by comparing parameter estimates from the complete data set to estimates obtained by artificially truncating the data to simulate lost sales. © 1996 John Wiley & Sons, Inc.     

A fast infiltration game on n arcs

Starting from a safe base, an Infiltrator tries to reach a sensitive zone within a given time limit without being detected by a Guard. The Infiltrator can move with speed at most u, while the Guard can only perform a restricted number of searches. A discrete variant of this zero-sum game played on a graph consisting of two vertices joined by n nonintersecting arcs is investigated. Optimal strategies and an explicit expression for its value are obtained. © 1996 John Wiley & Sons, Inc.     

Compound poisson approximation in systems reliability

The compound Poisson “local” formulation of the Stein-Chen method is applied to problems in reliability theory. Bounds for the accuracy of the approximation of the reliability by an appropriate compound Poisson distribution are derived under fairly general conditions, and are applied to consecutive-2 and connected-s systems, and the 2-dimensional consecutive-k-out-ofn system, together with a pipeline model. The approximations are usually better than the Poisson “local” approach would give. © 1996 John Wiley & Sons, Inc.     

The individual station technique for the analysis of cyclic polling systems

Polling systems are used to model a wide variety of real-world applications, for example, telecommunication and material handling systems. Consequently, there is continued interest in developing efficient algorithms to analyze the performance of polling systems. Recent interest in the optimization of these systems has brought up the need for developing very efficient techniques for analyzing their waiting times. This article presents the Individual Station technique for cyclic polling systems. The technique possesses the following features: (a) it allows the user to compute the mean waiting time at a selected station independent of the mean waiting time computations at other stations, and (b) its complexity is low and independent of the system utilization. In addition the technique provides explicit closed-form expressions for (i) the mean waiting times in a system with 3 stations, and (ii) the second moment of the waiting times in a system with 2 stations, for an exhaustive service system. © 1996 John Wiley & Sons, Inc.