An interactive optimization system for bulk-cargo ship scheduling

This article considers the efficient scheduling of a fleet of ships engaged in pickup and delivery of bulk cargoes. Our optimization system begins by generating a menu of candidate schedules for each ship. This menu can contain all feasible solutions, which guarantees we will find an optimal solution or can be heuristically limited to contain only those schedules likely to be in an optimal solution. The problem of choosing from this menu an optimal schedule for the fleet is formulated as a set-packing problem and solved with a dual algorithm. Computational experience is presented based on real data obtained from the Military Sealift Command of the U. S. Navy. Run times for this data were reasonable and solutions were generated with the potential of saving up to about $30 million per year over the manual system currently in place. We also describe a color-graphics interface developed to facilitate interaction with the optimization system.     

On the robustness of the modified beta distribution for acceptance sampling in statistical quality control

The purpose of this article is to examine the robustness of the modified Beta distribution as a probability distribution of lot fraction defectives in Bayesian acceptance sampling for statistical quality control. In complex manufacturing systems, a production process may consist of multiple production stages in a serial or nonserial fashion. Hence, inputs to a production station can be a result of subassembly of several inputs, or outputs of some inspection stations for some prior work stages. We investigate the effectiveness of the modified Beta distribution as an approximation to the lot fraction defectives probability of inputs at intermediate work stations. The robustness of the modified Beta distribution simplifies both the determination of the optimal sampling plan for acceptance sampling, and the calibration of distributions resulted from subassembly or inspection operations in complex manufacturing systems.     

Approximate semieconomic design of control charts with multiple control limtis

Statistical quality control of complicated production processes subject to a multiplicity of assignable causes may require the utilization of control charts with multiple control limits. This article presents an approximate semieconomic design of such charts, which is easily implementable in practical situations. Evaluations of the semieconomic control chart design show that the proposed approximate method results in solutions that are very close to the true optima and can be obtained with minimal computational effort.     

Multi-item service constrained (s,S) policies for spare parts logistics systems

Many organizations providing service support for products or families of products must allocate inventory investment among the parts (or, identically, items) that make up those products or families. The allocation decision is crucial in today's competitive environment in which rapid response and low levels of inventory are both required for providing competitive levels of customer service in marketing a firm's products. This is particularly important in high-tech industries, such as computers, military equipment, and consumer appliances. Such rapid response typically implies regional and local distribution points for final products and for spare parts for repairs. In this article we fix attention on a given product or product family at a single location. This single-location problem is the basic building block of multi-echelon inventory systems based on level-by-level decomposition, and our modeling approach is developed with this application in mind. The product consists of field-replaceable units (i.e., parts), which are to be stocked as spares for field service repair. We assume that each part will be stocked at each location according to an (s, S) stocking policy. Moreover, we distinguish two classes of demand at each location: customer (or emergency) demand and normal replenishment demand from lower levels in the multiechelon system. The basic problem of interest is to determine the appropriate policies (s_i S_i) for each part i in the product under consideration. We formulate an approximate cost function and service level constraint, and we present a greedy heuristic algorithm for solving the resulting approximate constrained optimization problem. We present experimental results showing that the heuristics developed have good cost performance relative to optimal. We also discuss extensions to the multiproduct component commonality problem.     

A perfect lot-tree procedure for the discounted dynamic lot-size problem with speculation

This article considers the dynamic lot-size problem under discounting, allowing a speculative motive for holding inventory. A forward procedure is developed that determines the first lot-size decision in a rolling horizon environment by using forecast data of the minimum possible number of future periods. © 1992 John Wiley & Sons, Inc.     

A shifting bottleneck heuristic for minimizing the total weighted tardiness in a job shop

We present a shifting bottleneck heuristic for minimizing the total weighted tardiness in a job shop. The method decomposes the job shop into a number of single‐machine subproblems that are solved one after another. Each machine is scheduled according to the solution of its corresponding subproblem. The order in which the single machine subproblems are solved has a significant impact on the quality of the overall solution and on the time required to obtain this solution. We therefore test a number of different orders for solving the subproblems. Computational results on 66 instances with ten jobs and ten machines show that our heuristic yields solutions that are close to optimal, and it clearly outperforms a well‐known dispatching rule enhanced with backtracking mechanisms. © 1999 John Wiley & Sons, Inc. Naval Research Logistics 46: 1–17, 1999     

A set-processing algorithm for scheduling staff on 4-day or 3-day work weeks

This paper presents an efficient algorithm for scheduling a single-category work force on 4-day or 3-day work weeks. Employees work 4 or 3 days each week, have A out of every B weekends off, and work no more than 5 consecutive days in a work stretch on 4-day work weeks and no more than 4 days in a work stretch on 3-day work weeks. Such conditions often prevail in 7-day-a-week organizations such as hospitals, manufacturing plants, and retail stores. We determine the minimum number of workers required to satisfy the scheduling constraints under any pattern of daily requirements. Then we present the algorithm for assigning days off for each worker, thereby determining the work schedules. We show that the algorithm, by construction, will necessarily satisfy the scheduling constraints. © 1998 John Wiley & Sons, Inc. Naval Research Logistics 45: 839–853, 1998     

Note: “Simultaneous optimization of efficiency and performance balance measures in single-machine scheduling problems”

n independent jobs are to be scheduled nonpreemptively on a single machine so as to minimize some performance measure. Federgruen and Mosheiov [2] show that a large class of such scheduling problems can be optimized by solving either a single instance or a finite sequence of instances of the so-called SQC problem, in which all the jobs have a fixed or controllable common due date and the sum of general quasiconvex functions of the job completion times is to be minimized. In this note we point out that this is not always true. In particular, we show that the algorithm proposed in [2] does not always find a global optimal schedule to the problem of minimizing the weighted sum of the mean and variance of job completion times. © 1996 John Wiley & Sons, Inc.     

Service levels in distribution systems with random customer order size

An approximate method for measuring the service levels of the warehouse-retailer system operating under (s, S) policy is presented. All the retailers are identical and the demand process at each retailer follows a stationary stuttering Poisson process. This type of demand process allows customer orders to be for a random number of units, which gives rise to the undershoot quantity at both the warehouse and retailer levels. Exact analyses of the distribution of the undershoot quantity and the number of orders place by a retailer during the warehouse reordering lead time are derived. By using this distribution together with probability approximation and other heuristic approaches, we model the behavior of the warehouse level. Based on the results of the warehouse level and on an existing framework from previous work, the service level at the retailer level is estimated. Results of the approximate method are then compared with those of simulation. © 1995 John Wiley & Sons, Inc.