Developing production schedules which balance part usage and smooth production loads for just-in-time production systems

A mixed-model multilevel manufacturing facility running under a just-in-time (JIT) production system is controlled by setting the production schedule for the highest level in the facility, which is usually a mixed-model final assembly line. The schedule is set to achieve the goals of the organization, which under JIT are (1) to keep a constant rate of part usage, and (2) to maintain a smooth production load. In this article we extend earlier work in the literature, which focused on the first goal, by developing scheduling procedures which satisfy both goals. Properties of the resulting production schedules are analyzed and illustrative examples are presented.     

Evaluation of commonly used rules for detecting “steady state” in computer simulation

A definition of the problem of the initial transient with respect to the steady-state mean value has been formulated. A set of criteria has been set forth by which the efficaacy of any proposed rule may be assessed. Within this framework, five heuristic rules for predicting the approximate end of transiency, four of which have been quoted extensively in the simulation literature, have been evaluated in the M/M/1 situation. All performed poorly and are not suitable for their intended use.     

Optimal sampling and the right-hand side of a linear program: Sensitivity analysis revisited

This paper examines right-hand side sensitivity analysis in linear programming as a problem in optimal sampling. Specifically, the insensitivity point of a solution is defined as the point at which the expected gain from increased accuracy in the prediction of a resource level is equal to the expected cost of procuring the information. The problem is structured using the rudiments of optimal statistical decision theory.     

A probability model for initial crack size and fatigue life of gun barrels

With constant firing, metal fatigue produces cracks in a gun barrel. The useful life of the barrel comes to an end when a crack develops to a critical size. The theory of Fracture Mechanics suggests a formula for crack size growth rate. This formula can be used to determine the life of a barrel, depending on the initial and critical crack sizes and other factors. The initial crack size turns out to be a dominant factor. Unfortunately, accurate measurements are not generally available on the initial crack size. In this paper, we propose a simple probability model for the initial crack size and this, in turn, leads to a probability distribution of the life of the barrel. This last distribution is the well-known exponential distribution with a location shift. The simplicity of this final result is one of the factors that make the model appealing.     

A two-station stochastic inventory model with exact methods of computing optimal policies

A method is presented for calculating optimal inventory levels in a two-station transactions reporting inventory system. The criterion of optimality is the minimization of expected cost. The computational properties of the model are stressed and the solution method is precise. It is shown that when the model represents a central warehouse which supplies several retail outlets, stocks carried at the central location affect the capacity of the system to handle orders. Stocks carried at the retail level affect only the size of the retail order backlog.     

The probability of survival of a subterranean target under mtensive attack

This paper deals with the analysis of a model for studying the probability of survival of a subterranean target under an intensive attack. Most of the analysis is based on the assumption that the explosions are circularly distributed about the target and that the number of explosions is known. In the last two sections it is shown what effect a relaxation of these assumptions has on the probability of survival of the target.     

Inventory models with nonlinear shortage costs and stochastic lead times; applications of shape properties of randomly stopped counting processes

In this article, we study generalizations of some of the inventory models with nonlinear costs considered by Rosling in (Oper. Res. 50 (2002) 797–809). In particular, we extend the study of both the periodic review and the compound renewal demand processes from a constant lead time to a random lead time. We find that the quasiconvexity properties of the cost function (and therefore the existence of optimal (s, S) policies), holds true when the lead time has suitable log‐concavity properties. The results are derived by structural properties of renewal delayed processes stopped at an independent random time and by the study of log‐concavity properties of compound distributions. © 2015 Wiley Periodicals, Inc. Naval Research Logistics 62: 345–356, 2015     

On the behavior and shape of mixture failure rates from a family of IFR Weibull distributions

Populations of many types of component are heterogeneous and often consist of a small number of different subpopulations. This is called a mixture and it arises in a number of situations. For example, a majority of products in industrial populations are mixtures of defective items with shorter lifetimes and standard items with longer lifetimes. It is a well‐known result that distributions with decreasing failure rates are closed under mixture. However, mixtures of distributions with increasing failure rates are not easily classifiable. If the subpopulations involved in the mixture have increasing failure rates, there might be some upward movement in the mixture and later a general downward pull towards the strongest component. Little work has been done in describing the shape of mixture failure rates when all subpopulations do not have decreasing failure rate. In this paper, we present general results that describe the shape and behavior of a failure rate of a mixture obtained from two Weibull subpopulations with strictly increasing failure rates. © 2004 Wiley Periodicals, Inc. Naval Research Logistics, 2004     

Optimization of buckling load for laminated composite plates using adaptive Kriging-improved PSO: A novel hybrid intelligent method

An effective hybrid optimization method is proposed by integrating an adaptive Kriging (A-Kriging) into an improved partial swarm optimization algorithm (IPSO) to give a so-called A-Kriging-IPSO for maxi-mizing the buckling load of laminated composite plates (LCPs) under uniaxial and biaxial compressions. In this method, a novel iterative adaptive Kriging model, which is structured using two training sample sets as active and adaptive points, is utilized to directly predict the buckling load of the LCPs and to improve the efficiency of the optimization process. The active points are selected from the initial data set while the adaptive points are generated using the radial random-based convex samples. The cell-based smoothed discrete shear gap method (CS-DSG3) is employed to analyze the buckling behavior of the LCPs to provide the response of adaptive and input data sets. The buckling load of the LCPs is maximized by utilizing the IPSO algorithm. To demonstrate the efficiency and accuracy of the proposed methodology, the LCPs with different layers (2, 3, 4, and 10 layers), boundary conditions, aspect ratios and load patterns (biaxial and uniaxial loads) are investigated. The results obtained by proposed method are in good agreement with the literature results, but with less computational burden. By applying adaptive radial Kriging model, the accurate optimal results-based predictions of the buckling load are obtained for the studied LCPs.