Effect of friction stir processing on mechanical properties and heat transfer of TIG welded joint of AA6061 and AA7075

Tungsten inert gas (TIG) welding is the most commonly used joining process for aluminum alloy for AA6061 and AA7075 which are highly demanded in the aerospace engineering and the automobile sector, but there are some defects occur during TIG welding like micro-crack, coarse grain structure, and porosity. To improve these defects, the TIG welded joint is processed using friction stir processing (FSP). This paper presents the effect of friction stir processing on TIG welding with filler ER4043 and ER 5356 for dissimilar aluminum alloy AA6061 and AA7075. The mechanical characterization, finite element formulation and mathematical equations of heat transfer of TIG + FSP welded joints are investigated using ANSYS Fluent software by adjusting process parameters of FSP. The results show that the maximum compressive residual stress 73 MPa was obtained at the fusion zone (FZ) of the TIG weldment with filler ER4043, whereas minimum compressive residual stress 37 MPa was obtained at stir zone (SZ) of the TIG+FSP with filler 5356. The maximum heat flux 5.33 × 106 W/m2 and temperature 515 ℃ have observed at tool rotation 1600 rpm with a feed rate of 63 mm/min. These results give a satisfactory measure of confidence in the fidelity of the simulation     

Efficiency of equilibria in restricted uniform machine scheduling with total weighted completion time as social cost

In the last decade, there has been much progress in understanding scheduling problems in which selfish jobs aim to minimize their individual completion time. Most of this work has focused on makespan minimization as social objective. In contrast, we consider as social cost the total weighted completion time, that is, the sum of the agent costs, a standard definition of welfare in economics. In our setting, jobs are processed on restricted uniform parallel machines, where each machine has a speed and is only capable of processing a subset of jobs; a job's cost is its weighted completion time; and each machine sequences its jobs in weighted shortest processing time (WSPT) order. Whereas for the makespan social cost the price of anarchy is not bounded by a constant in most environments, we show that for our minsum social objective the price of anarchy is bounded above by a small constant, independent of the instance. Specifically, we show that the price of anarchy is exactly 2 for the class of unit jobs, unit speed instances where the finite processing time values define the edge set of a forest with the machines as nodes. For the general case of mixed job strategies and restricted uniform machines, we prove that the price of anarchy equals 4. From a classical machine scheduling perspective, our results establish the same constant performance guarantees for WSPT list scheduling. © 2012 Wiley Periodicals, Inc. Naval Research Logistics, 2012     

Economic lot scheduling of fully loaded processes with external setups

Without restricting the class of permissible schedules, we derive optimal schedules for economic lot scheduling problems that are fully loaded, have external setups, and have only two products. The fully loaded condition accurately represents certain types of bottlenecks. We show that the optimal schedule must have the Wagner-Whitin property. We also develop a measure of aggregate inventory, derive an optimal steady-state aggregate inventory policy, and provide conditions under which the aggregate inventory level of an optimal schedule must approach a steady state. By restricting the class of permissible schedules to rotation cycle schedules, we extend these results to more than two products.     

Estimating travel distances by the weighted lp norm

Empirical distance functions are used to estimate actual travel distances in a transportation network, to verify the accuracy of road mileage data, and to formulate continuous location models. In this article we consider the problem of fitting the weighted l_p norm to a given network. Mathematical properties are derived for two fitting criteria found in the literature. These properties are used to develop an accurate and efficient methodology to solve for the best-fitting parameter values. The directional bias of the l_p norm is analyzed for its effect on the range of search for the optimal p value. Concepts and methodology are applied to a case study of the road system in Southern Ontario. In conclusion, a general framework for other types of distance functions is briefly discussed.     

Floor layouts using a multifacility location model

A procedure for obtaining a facilities scatter diagram within a rectangular boundary is developed using a multifacility location model. This method gives favorable computational results and has the advantage over other scatter diagram methods of being able to accommodate fixed facility locations. Examples illustrate how this method can be used by a designer/analyst either as a one-step algorithm or iteratively to build a layout.     

Estimating a survival curve when new is better than used in expectation

Let X be a positive random variable. The distribution F of X is said to be “new better than used in expectation,” or “NBUE,” if E(X) ⩾ E(X – t|X > t) for all t ⩾ 0. Suppose X₁, …, X_n, is a random sample from an NBUE distribution F. The problem of estimating F by a distribution which is itself NBUE is considered. The estimator G_n, defined as the NBUE distribution supported on the sample which minimizes the (sup norm) distance between the NBUE class and the empirical distribution function, is studied. The strong uniform consistency of G_n, is proven, and a numerical algorithm for obtaining G_n, is given. Our approach is applied to provide an estimate of the distribution of lifetime following the diagnosis of chronic granulocytic leukemia based on data from a National Cancer Institute study.     

Some two-on-two homogeneous stochastic combats

In this article we consider two versions of two-on-two homogeneous stochastic combat and develop expressions, in each case, for the state probabilities. The models are natural generalizations of the exponential Lanchester square law model. In the first version, a marksman whose target is killed resumes afresh the killing process on a surviving target; in the second version, the marksman whose target is killed merely uses up his remaining time to a kill on a surviving target. Using the state probabilities we then compute such important combat measures as (1) the mean and variance of the number of survivors as they vary with time for each of the sides, (2) the win probabilities for each of the sides, and (3) the mean and variance of the battle duration time. As an application, computations were made for the specific case of a gamma (2) interfiring time random variable for each side and the above combat measures were compared with the appropriate exponential and deterministic Lanchester square law approximations. The latter two are shown to be very poor approximations in this case.     

Two heuristics for the economic lot scheduling problem: An experimental study

In this article we present and test two heuristics for the economic lot scheduling problem. The first heuristic was developed by one of us (P.C. Geng) during Ph.D. research, while the other is a convergent implementation of an algorithm due to Doll and Whybark. We study the performance of these heuristics on a large set of test problems constructed using a new form of problem generation that yields random problems within an experimental design.     

Multiperiod allocation of limited resources: A minimax approach

We consider a multiperiod model in which limited resources are allocated among competing activities in each period. The objective is to minimize the maximum weighted deviation of the cumulative activity levels from the cumulative demands among all activities at all periods. All resources are assumed to be storable; that is, surpluses at one period can be used later on. This model is useful, for example, in multiperiod production planning for high-technology industries that assemble a large variety of circuit boards using numerous electronic components. The model is formulated with a minimax objective. We develop an efficient algorithm that can solve large-scale problems very quickly. At each iteration, the algorithm makes use of the solution to a relaxed problem to identify activities that should be permanently set to zero, as well as groups of activities that should have the same value.