The applicability of acceptance sampling with respect to process stability and control

This article examines the applicability of acceptance sampling and the effectiveness of Deming's kp rule in relation to the degree of process stability achieved through statistical process control techniques. A discrete-event simulation model is used to characterize the correlation between the number of defective units in a randomly drawn sample versus in the remainder of a lot, in response to a number of system and control chart parameters. The model reveals that such correlation is typically present when special causes of variation affect the production process from time to time, even though the process is tightly monitored through statistical process control. Comparison of these results to an analogous mixed binomial scenario reveals that the mixed binomial model overstates the correlation in question if the state of the process is not necessarily constant during lot production. A generalization of the kp analysis is presented that incorporates the possibility of dependence between a sample and the unsampled portion of the lot. This analysis demonstrates that acceptance sampling is generally ineffective for lots generated by a process subject to statistical process control, despite the fact that the number of defectives in the sample and in the remainder of the lot are not strictly independent. © 1994 John Wiley & Sons, Inc.     

Inventory rotation policies for slow moving items

In this article we present a stochastic model for determining inventory rotation policies for a retail firm which must stock many hundreds of distinctive items having uncertain heterogeneous sales patterns. The model develops explicit decision rules for determining (1) the length of time that an item should remain in inventory before the decision is made on whether or not to rotate the item out of inventory and (2) the minimum sales level necessary for retaining the item in inventory. Two inventory rotation policies are developed, the first of which maximizes cumulative expected sales over a finite planning horizon and the second of which maximizes cumulative expected profit. We also consider the statistical behavior of items having uncertain, discrete, and heterogeneous sales patterns using a two-period prediction methodology where period 1 is used to accumulate information on individual sales rates and this knowledge is then used, in a Bayesian context, to make sales predictions for period 2. This methodology assumes that over an arbitrary time interval sales for each item are Poisson with unknown but stationary mean sales rates and the mean sales rates are distributed gamma across all items. We also report the application of the model to a retail firm which stocks many hundreds of distinctive unframed poster art titles. The application provides some useful insights into the behavior of the model as well as some interesting aspects pertaining to the implementation of the results in a “real-world” situation.     

An exact ceiling point algorithm for general integer linear programming

We present an algorithm called the exact ceiling point algorithm (XCPA) for solving the pure, general integer linear programming problem (P). A recent report by the authors demonstrates that, if the set of feasible integer solutions for (P) is nonempty and bounded, all optimal solutions for (P) are “feasible 1-ceiling points,” roughly, feasible integer solutions lying on or near the boundary of the feasible region for the LP-relaxation associated with (P). Consequently, the XCPA solves (P) by implicitly enumerating only feasible 1-ceiling points, making use of conditional bounds and “double backtracking.” We discuss the results of computational testing on a set of 48 problems taken from the literature.     

Bounds for circular error probabilities

Bounds for P(X + X ⩽ k²σ) are given where X₁ and X₂ are independent normal variables having zero means and variances σ, σ, respectively. This is generalized when X₁ and X₂ are dependent variables with known covariance matrix.     

Optimal sequential replenishment of ships during combat

A carrier battle group is operating in an area where it is subject to attack by enemy aircraft. It is anticipated that air raids will occur in large waves. The uncertain time between raids is available for the replenishment of supplies. We consider the problem of how best to schedule ammunition replenishment during this period. The theory of Gittins indices provides the technical background to the development of a range of models which yield a hierarchy of index-based heuristics for replenishment. One such heuristic is assessed computationally in a more realistic scenario than is explicitly allowed for by the models.     

A replacement model with overhauls and repairs

This article generalizes the classical periodical replacement model with minimal repair by considering the effect of the overhaul, which is assumed to be able to rejuvenate the system. The generalization is based on the notion of the virtual age of a system introduced by Kijima, Morimura, and Suzuki [“Periodical Replacement Problem without Assuming Minimal Repair,” European Journal of Operational Research, 37 , 194–203 (1988)]. © 1995 John Wiley & Sons, Inc.     

Makespan minimization for m parallel identical processors

We introduce an algorithm, called TMO (Two-Machine Optimal Scheduling) which minimizes the makespan for two identical processors. TMO employs lexicographic search in conjunction with the longest-processing time sequence to derive an optimal schedule. For the m identical parallel processors problem, we propose an improvement algorithm, which improves the seed solution obtained by any existing heuristic. The improvement algorithm, called Extended TMO, breaks the original m-machine problem into a set of two-machine problems and solves them repeatedly by the TMO. A simulation study is performed to evaluate the effectiveness of the proposed algorithms by comparing it against three existing heuristics: LPT (Graham, [11]), MULTIFIT (Coffman, Garey, and Johnson, [6]), and RMG (Lee and Massey, [17]). The simulation results show that: for the two processors case, the TMO performs significantly better than LPT, MULTIFIT, and RMG, and it generally takes considerably less CPU time than MULTIFIT and RMG. For the general parallel processors case, the Extended TMO algorithm is shown to be capable of greatly improving any seed solution. © 1995 John Wiley & Sons, Inc.     

Optimal force mix in heterogeneous combat

This article presents models for determining the optimum number of Red weapons required to win a heterogeneous combat in which m(m> 1) types of Red weapons face a single type of Blue weapon under a newly defined termination policy. Red aims at either minimizing the total cost or maximizing the aggregated remaining force strength. Kuhn-Tucker and simulated annealing techniques are used for obtaining the optimal solution. The methodology is illustrated by analysing heterogeneous combat to determine (i) the feasibility of introducing new types of weapons and (ii) the number of weapons required to win if a specific type of weapon, say infantry, dominates. © 1995 John Wiley & Sons, Inc.     

An inventory model of incentives for on-time delivery in just-in-time purchasing contracts

This article formulates an analytic model of just-in-time purchasing contracts and compares the minimum cost solution with the cost attainable through vertical integration. The models use standard inventory theory cost parameters and decision variables. The results quantify the increase in cost of buying an item rather than making it. Optimal incentives are characterized when JIT purchasing contracts are used. When JIT purchasing is implemented, buffer inventories are typically reduced. This inventory reduction makes on-time delivery critical to the buyer; yet timeliness is controlled by the supplier. As an incentive to provide on-time delivery, the buyer offers the supplier a bonus for on-time delivery. The supplier chooses a flow time allowance based upon the bonus offered. First- and second-order conditions are characterized in general, and examples are provided for exponentially and uniformly distributed flow times. The delivery timeliness obtainable in a vertically integrated firm is determined and compared with timeliness obtainable between separate firms. This comparison indicates that buyers who choose to purchase materials from a separate firm are more likely to experience late deliveries. The relationship between the value of the bonus and the proportion of on-time deliveries is also considered. The bonus required to achieve the same probability of on-time delivery as under vertical integration is also determined. © 1993 John Wiley & Sons, Inc.     

Maintenance of a device with age-dependent exponential failures

We consider a device that deteriorates over time according to a Markov process so that the failure rate at each state is constant. The reliability of the device is characterized by a Markov renewal equation, and an IFRA (increasing failure rate on average) property of the lifetime is obtained. The optimal replacement and repair problems are analyzed under various cost structures. Furthermore, intuitive and counterintuitive characterizations of the optimal policies and results on some interesting special problems are presented. © 1992 John Wiley & Sons, Inc.