An optimum group maintenance policy

In this article we present an optimum maintenance policy for a group of machines subject to stochastic failures where the repair cost and production loss due to the breakdown of machines are minimized. A nomograph was developed for machines with exponential failure time distributions. The optimal schedule time for repair as well as the total repair cost per cycle can be obtained easily from the nomograph. Conditions for the existence of a unique solution for the optimum schedule and the bounds for the schedule are discussed.     

Developing production schedules which balance part usage and smooth production loads for just-in-time production systems

A mixed-model multilevel manufacturing facility running under a just-in-time (JIT) production system is controlled by setting the production schedule for the highest level in the facility, which is usually a mixed-model final assembly line. The schedule is set to achieve the goals of the organization, which under JIT are (1) to keep a constant rate of part usage, and (2) to maintain a smooth production load. In this article we extend earlier work in the literature, which focused on the first goal, by developing scheduling procedures which satisfy both goals. Properties of the resulting production schedules are analyzed and illustrative examples are presented.     

滑动导轨等部件的微动态特性

1.简介 这份报告给出了关于传统的滑动导轨系统的一些实验结果,同时论及了机构的精密运动控制。 这些年来,诸如导轨、丝杠和其他驱动机构等机械部件的微动态特性,换句话说,就是在很小位移范围内的非线性传递特性。已成为精密机械工程研究的首要问题。超精密仪器、机床和半导体生产系统都对机械部件的控制精度提出了越来越高的要求。对于精     

Evaluation of commonly used rules for detecting “steady state” in computer simulation

A definition of the problem of the initial transient with respect to the steady-state mean value has been formulated. A set of criteria has been set forth by which the efficaacy of any proposed rule may be assessed. Within this framework, five heuristic rules for predicting the approximate end of transiency, four of which have been quoted extensively in the simulation literature, have been evaluated in the M/M/1 situation. All performed poorly and are not suitable for their intended use.     

Skewness correction X̄ and R charts for skewed distributions

This paper proposes a skewness correction (SC) method for constructing the and R control charts for skewed process distributions. Their asymmetric control limits (about the central line) are based on the degree of skewness estimated from the subgroups, and no parameter assumptions are made on the form of process distribution. These charts are simply adjustments of the conventional Shewhart control charts. Moreover, the chart is almost the same as the Shewhart chart if the process distribution is known to be symmetrical. The new charts are compared with the Shewhart charts and weighted variance (WV) control charts. When the process distribution is in some neighborhood of Weibull, lognormal, Burr or binomial family, simulation shows that the SC control charts have Type I risk (i.e., probability of a false alarm) closer to 0.27% of the normal case. Even in the case where the process distribution is exponential with known mean, not only the control limits and Type I risk, but also the Type II risk of the SC charts are closer to those of the exact and R charts than those of the WV and Shewhart charts. © 2003 Wiley Periodicals, Inc. Naval Research Logistics 50: 555–573, 2003     

Bayesian sampling plans for exponential distributions with interval censored samples

This article studies the problem of designing Bayesian sampling plans (BSP) with interval censored samples. First, an algorithm for deriving the conventional BSP is proposed. The BSP is shown to possess some monotonicity. Based on the BSP and using the property of monotonicity, a new sampling plan modified by the curtailment procedure is proposed. The resulting curtailed Bayesian sampling plan (CBSP) can reduce the duration time of life test experiment, and it is optimal in the sense that its associated Bayes risk is smaller than the Bayes risk of the BSP if the cost of the duration time of life test experiment is considered. A numerical example to compute the Bayes risks of BSP and CBSP and related quantities is given. Also, a Monte Carlo simulation study is performed to illustrate the performance of the CBSP compared with the BSP. The simulation results demonstrate that our proposed CBSP has better performance because it has smaller risk. The CBSP is recommended. © 2015 Wiley Periodicals, Inc. Naval Research Logistics 62: 604–616, 2015     

On the behavior and shape of mixture failure rates from a family of IFR Weibull distributions

Populations of many types of component are heterogeneous and often consist of a small number of different subpopulations. This is called a mixture and it arises in a number of situations. For example, a majority of products in industrial populations are mixtures of defective items with shorter lifetimes and standard items with longer lifetimes. It is a well‐known result that distributions with decreasing failure rates are closed under mixture. However, mixtures of distributions with increasing failure rates are not easily classifiable. If the subpopulations involved in the mixture have increasing failure rates, there might be some upward movement in the mixture and later a general downward pull towards the strongest component. Little work has been done in describing the shape of mixture failure rates when all subpopulations do not have decreasing failure rate. In this paper, we present general results that describe the shape and behavior of a failure rate of a mixture obtained from two Weibull subpopulations with strictly increasing failure rates. © 2004 Wiley Periodicals, Inc. Naval Research Logistics, 2004     

Optimization of buckling load for laminated composite plates using adaptive Kriging-improved PSO: A novel hybrid intelligent method

An effective hybrid optimization method is proposed by integrating an adaptive Kriging (A-Kriging) into an improved partial swarm optimization algorithm (IPSO) to give a so-called A-Kriging-IPSO for maxi-mizing the buckling load of laminated composite plates (LCPs) under uniaxial and biaxial compressions. In this method, a novel iterative adaptive Kriging model, which is structured using two training sample sets as active and adaptive points, is utilized to directly predict the buckling load of the LCPs and to improve the efficiency of the optimization process. The active points are selected from the initial data set while the adaptive points are generated using the radial random-based convex samples. The cell-based smoothed discrete shear gap method (CS-DSG3) is employed to analyze the buckling behavior of the LCPs to provide the response of adaptive and input data sets. The buckling load of the LCPs is maximized by utilizing the IPSO algorithm. To demonstrate the efficiency and accuracy of the proposed methodology, the LCPs with different layers (2, 3, 4, and 10 layers), boundary conditions, aspect ratios and load patterns (biaxial and uniaxial loads) are investigated. The results obtained by proposed method are in good agreement with the literature results, but with less computational burden. By applying adaptive radial Kriging model, the accurate optimal results-based predictions of the buckling load are obtained for the studied LCPs.     

Impact of atmospheric turbulence on coherent beam combining for laser weapon systems

The performance of a laser weapon system based on coherent beam combining (CBC) depends on its propagation properties in the atmosphere. In this study, an analytical model based on partial coherent beam combining (PCBC) for assumed coherence coefficients between beams in a CBC lattice was developed. The Kolmogorov model of atmospheric turbulence and the Hufnagel-Valley model of Cn2 dependence on atmospheric parameters were implemented. Novel simplified metrics were proposed to assess the CBC performance. Several beam profiles (super-Gaussian, truncated Gaussian, etc.) and ge-ometries were analyzed in terms of maximal intensity in the far field. An approximate formula for PCBC efficiency dependent on the Fried radius was proposed. The results of CBC modeling were compared to those of the Gaussian beam propagation model in a turbulent atmosphere. The dependence of CBC performance on the Cn2 parameter, range, and elevation angle was analyzed. It could be concluded that the application of CBC for medium and long range propagation is impractical without an effective adaptive optics system.