Computational study of the multiechelon production planning problem

In this article we try to identify appropriate solution procedures for different types of multiechelon production planning problems. We conduct an extensive computational study on uncapacitated multiechelon production planning problems with serial and assembly types of bill-of-material structures. Problems are formulated as both single-source fixed charge network problems and as multicommodity flow problems with fixed charges. Solution procedures considered are branch and cut, Lagrangean relaxation (for the network formulation), and branch and bound (for the multicommodity formulation). Three hundred problems with various problem structures are tested. Our conclusions suggest the best approach for each type of problem structure. © 1997 John Wiley & Sons, Inc.     

Note: Optimal allocation of resources to nodes of series systems with respect to failure-rate ordering

Allocation of spare components in a system in order to optimize the lifetime of the system with respect to a suitable criterion is of considerable interest in reliability, engineering, industry, and defense. We consider the problem of allocation of K active spares to a series system of independent and identical components in order to optimize the failure-rate function of the system. © 1997 John Wiley & Sons, Inc.     

Cyclical schedules for the joint replenishment problem with dynamic demands

The Joint Replenishment Problem (JRP) involves production planning for a family of items. The items have a coordinated cost structure whereby a major setup cost is incurred whenever any item in the family is produced, and an item-specific minor setup cost is incurred whenever that item is produced. This paper investigates the performance of two types of cyclical production schedules for the JRP with dynamic demands over a finite planning horizon. The cyclical schedules considered are: (1) general cyclical schedules—schedules where the number of periods between successive production runs for any item is constant over the planning horizon—and (2) power-of-two schedules—a subset of cyclical schedules for which the number of periods between successive setups must be a power of 2. The paper evaluates the additional cost incurred by requiring schedules to be cyclical, and identifies problem characteristics that have a significant effect on this additional cost. © 1997 John Wiley & Sons, Inc. Naval Research Logistics 44: 577–589, 1997.     

The reliability of a series system of repairable subsystems: A bayesian approach

Consider the problem of estimating the reliability of a series system of (possibly) repairable subsystems when test data and historical information are available at the component, subsystem, and system levels. Such a problem is well suited to a Bayesian approach. Martz, Waller, and Fickas [Technometrics, 30 , 143–154 (1988)] presented a Bayesian procedure that accommodates pass/fail (binomial) data at any level. However, other types of test data are often available, including (a) lifetimes of nonrepayable components, and (b) repair histories for repairable subsystems. In this article we describe a new Bayesian procedure that accommodates pass/fail, life, and repair data at any level. We assume a Weibull model for the life data, a censored Weibull model for the pass/fail data, and a power-law process model for the repair data. Consequently, the test data at each level can be represented by a two-parameter likelihood function of a certain form, and historical information can be expressed using a conjugate family of prior distributions. We discuss computational issues, and use the procedure to analyze the reliability of a vehicle system. © 1994 John Wiley & Sons, Inc.     

Sole sourcing versus dual sourcing under stochastic demands and lead times

The use of a single vendor for each inventoried item is usually assumed in most of the inventory models. However, there are situations where the use of more than one vendor should be considered, especially when lead times are stochastic. This research presents a theoretical investigation of the effect of cost structures on the relative performance of sole-sourcing versus dual-sourcing inventory control policies. We show that except for cases where the ordering cost is high, the lead-time variability is low, or the customer service level is low, dual sourcing performs better than sole sourcing under the normally distributed demand and shifted-exponential lead times. Moreover, the computational results indicate the dual sourcing provides a better service level than sole sourcing at the optimal solutions, and that dual sourcing results in larger order quantities than sole sourcing, which suggests that attractive quantity discounts may not be in jeopardy when dual sourcing is employed. Finally, because it is generally known that multiple sourcing can enhance the competition among suppliers, material managers should consider splitting purchase orders when two equally qualified suppliers are available. © 1994 John Wiley & Sons, Inc.     

Mixture selection for maximal stochastic performance

Methodology for the optimal selection of a mixture of components for the attainment of a required performance level is developed. This accommodates both cost and stochastic variation and is applied to gasoline blending. © 1994 John Wiley & Sons, Inc.     

Properties of a three-dimensional estimator

A large-scale simulation was conducted to investigate the statistical properties and the suitability of an estimator that estimates the coordinates of a three-dimensional source, according to the angles at which several observers view the source. The estimator uses a heuristical averaging method of estimates obtained from the solution of six two-dimensional problems that utilize line-to-point transformations. The estimator was found to be approximately unbiased with low standard deviations for normal error distributions. An effective and easy-to-use forecasting formula was developed to forecast the parameters of the distributions of the estimates. © 1994 John Wiley & Sons, Inc.     

Estimating moments of the minimum order statistic from normal populations—a bayesian approach

Let Yⁱ ∽ N(θⁱ, σ), i = 1, …, p, be independently distributed, where θⁱ and σ are unknown. A Bayesian approach is used to estimate the first two moments of the minimum order statistic, W = min (Y¹, …, Y^p). In order to compute the Bayes estimates, one has to evaluate the predictive densities of the Yⁱ's conditional on past data. Although the required predictive densities are complicated in form, an efficient algorithm to calculate them has been developed and given in the article. An application of the Bayesian method in a continuous-review control model with multiple suppliers is discussed. © 1994 John Wiley & Sons, Inc.