Optimizing the allocation of components to kits in small-lot,multiechelon assembly systems

The kitting problem in multiechelon assembly systems is to allocate on-hand stock and anticipated future deliveries to kits so that cost is minimized. This article structures the kitting problem and describes several preprocessing methods that are effective in refining the formulation. The model is resolved using an optimizing approach based on Lagrangian relaxation, which yields a separable problem that decomposes into a subproblem for each job. The resulting subproblems are resolved using a specialized dynamic programming algorithm, and computational efficiency is enhanced by dominance properties devised for that purpose. The Lagrangian problem is resolved effectively using subgradient optimization and a specialized branching method incorporated in the branch-and-bound procedure. Computational experience demonstrates that the specialized approach outperforms the general-purpose optimizer OSL. The new solution approach facilitates time-managed flow control, prescribing kitting decisions that promote cost-effective performance to schedule. © 1994 John Wiley & Sons. Inc.     

Localization of optimal strategies in certain games

Assume the payoffs of a matrix game are concave in the index of the maximizing player. That player is shown to have an optimal strategy which uses at most two consecutive pure strategies, identifiable through approximate solution of a related continuous game. Generalizations are given, and the results are applied to a motivating hidden-target model due to Shapley. © 1994 John Wiley & Sons, Inc.     

Strategic capacity decision‐making in a stochastic manufacturing environment using real‐time approximate dynamic programming

In this study, we illustrate a real‐time approximate dynamic programming (RTADP) method for solving multistage capacity decision problems in a stochastic manufacturing environment, by using an exemplary three‐stage manufacturing system with recycle. The system is a moderate size queuing network, which experiences stochastic variations in demand and product yield. The dynamic capacity decision problem is formulated as a Markov decision process (MDP). The proposed RTADP method starts with a set of heuristics and learns a superior quality solution by interacting with the stochastic system via simulation. The curse‐of‐dimensionality associated with DP methods is alleviated by the adoption of several notions including “evolving set of relevant states,” for which the value function table is built and updated, “adaptive action set” for keeping track of attractive action candidates, and “nonparametric k nearest neighbor averager” for value function approximation. The performance of the learned solution is evaluated against (1) an “ideal” solution derived using a mixed integer programming (MIP) formulation, which assumes full knowledge of future realized values of the stochastic variables (2) a myopic heuristic solution, and (3) a sample path based rolling horizon MIP solution. The policy learned through the RTADP method turned out to be superior to polices of 2 and 3. © 2010 Wiley Periodicals, Inc. Naval Research Logistics 2010     

Book reviews

Military Helicopters. By E. J. Everett‐Heath, G. M. Moss, A. W. Mowat and K. E. Reid. Brassey's, London (1990), ISBN 0–08–037341–0 (hardcover), ISBN 0–08–036716‐X (flexicover), £22.50 (hardcover), £12.95 (flexicover)

The Killing Ground: the British Army, the Western Front and the Emergence of Modern Warfare 1900–1918. By Tim Travers. Unwin‐Hyman, London (1990), ISBN 0–04–4457367, £11.95

The Influence of S. L. A. Marshall on the United States Army. By Major F. D. G. Williams. TRADOC Historical Monograph Series, Fort Monroe, VA (1990)     

Vector processing approach to constrained network problems

Modification of algorithms designed for scalar computing, to take advantage of vector processing, raises several challenges. This article presents the vectorization of the primal simplex based network algorithm and results in a 50% improvement in computational time. One of the major contributors to this improvement is the matching of the size of the pricing candidate list to the vector register size. The side constraints are relaxed into a single surrogate constraint. The single constraint network algorithm is vectorized and used as the basis for solving large-scale constrained network problems. Computational experiments are presented which illustrate the vectorization of the network code as well as the ability of the surrogate constraint approach to deal with large constrained network problems.     

Estimating a survival curve when new is better than used with respect to a distinguished set

Hollander, Park, and Proschan define a survival function S of a positive random variable X to be new better than used at age t₀ (NBU-{t₀}) if S satisfies $ \begin{array}{*{20}c} {\frac{{S(x + t_0)}}{{S\left({t_0} \right)}} \le S\left(x \right),} & {{\rm for}\,{\rm all}\,x\, \ge \,0,} \\ \end{array}$ where S(x) = P(X > x). The NBU-{t₀} class is a special case of the NBU-A family of survival distributions, where A is a subset of [0, ∞). These families introduce a variety of modeling possibilities for use in reliability studies. We treat problems of nonparametric estimation of survival functions from these classes by estimators which are themselves members of the classes of interest. For a number of such classes, a recursive estimation technique is shown to produce closed-form estimators which are strongly consistent and converge to the true survival distribution at optimal rates. For other classes, additional assumptions are required to guarantee the consistency of recursive estimators. As an example of the latter case, we demonstrate the consistency of a recursive estimator for S ∈ NBU-[t₀, ∞) based on lifetime data from items surviving a preliminary “burn-in” test. The relative precision of the empirical survival curve and several recursive estimators of S are investigated via simulation; the results provide support for the claim that recursive estimators are superior to the empirical survival curve in restricted nonparametric estimation problems of the type studied here.     

A note on the optimality of index priority rules for search and sequencing problems

We show that the linear objective function of a search problem can be generalized to a power function and/or a logarithmic function and still be minimized by an index priority rule. We prove our result by solving the differential equation resulting from the required invariance condition, therefore, we also prove that any other generalization of this linear objective function will not lead to an index priority rule. We also demonstrate the full equivalence between two related search problems in the sense that a solution to either one can be used to solve the other one and vice versa. Finally, we show that the linear function is the only function leading to an index priority rule for the single‐machine makespan minimization problem with deteriorating jobs and an additive job deterioration function. © 2011 Wiley Periodicals, Inc. Naval Research Logistics, 2011     

Allocating capacity in parallel queues to improve their resilience to deliberate attack

We develop models that lend insight into how to design systems that enjoy economies of scale in their operating costs, when those systems will subsequently face disruptions from accidents, acts of nature, or an intentional attack from a well‐informed attacker. The systems are modeled as parallel M/M/1 queues, and the key question is how to allocate service capacity among the queues to make the system resilient to worst‐case disruptions. We formulate this problem as a three‐level sequential game of perfect information between a defender and a hypothetical attacker. The optimal allocation of service capacity to queues depends on the type of attack one is facing. We distinguish between deterministic incremental attacks, where some, but not all, of the capacity of each attacked queue is knocked out, and zero‐one random‐outcome (ZORO) attacks, where the outcome is random and either all capacity at an attacked queue is knocked out or none is. There are differences in the way one should design systems in the face of incremental or ZORO attacks. For incremental attacks it is best to concentrate capacity. For ZORO attacks the optimal allocation is more complex, typically, but not always, involving spreading the service capacity out somewhat among the servers. © 2011 Wiley Periodicals, Inc. Naval Research Logistics, 2011     

Two‐dimensional failure modeling with minimal repair

In this paper, we discuss two‐dimensional failure modeling for a system where degradation is due to age and usage. We extend the concept of minimal repair for the one‐dimensional case to the two‐dimensional case and characterize the failures over a two‐dimensional region under minimal repair. An application of this important result to a manufacturer's servicing costs for a two‐dimensional warranty policy is given and we compare the minimal repair strategy with the strategy of replacement of failure. © 2004 Wiley Periodicals, Inc. Naval Research Logistics, 2004.