Optimal replacement under additive damage and other failure models

A machine or production system is subject to random failure. Upon failure the system is replaced by a new one, and the process repeats. A cost is associated with each replacement, and an additional cost is incurred at each failure in service. Thus, there is an incentive for a controller to attempt to replace before failure occurs. The problem is to find an optimal control strategy that balances the cost of replacement with the cost of failure and results in a minimum total long-run average cost per unit time. We attack this problem under the cumulative damage model for system failure. In this failure model, shocks occur to the system in accordance with a Poisson process. Each shock causes a random amount of damage or wear and these damages accumulate additively. At any given shock, the system fails with a known probability that depends on the total damage accumulated to date. We assume that the cumulative damage is observable by the controller and that his decisions may be based on its current value. Supposing that the shock failure probability is an increasing function of the cumulative damage, we show that an optimal policy is to replace either upon failure or when this damage first exceeds a critical control level, and we give an equation which implicitly defines the optimal control level in terms of the cost and other system parameters. Also treated are some more general models that allow for income lost during repair time and other extensions.     

An M/M/1 queue with a general bulk service rule

A model of an M/M/1, bulk queue with service rates dependent on the batch size is developed. The operational policy is to commence service when at least L customers are available with a maximum batch size of K. Arriving customers are not allowed to join in-process service. The solution procedure utilizes the matrix geometric methodology and reduces to obtaining the inverse of a square matrix of dimension K + 1 - L. For the case where the service rates are not batch size dependent, the limiting probabilities can be written in closed form. A numerical example illustrates the variability of the system cost as a function of the minimum batch service size L.     

Customer delays in M/M/c repair systems with spares

A service center to which customers bring failed items for repair is considered. The items are exchangeable in the sense that a customer is ready to take in return for the failed item he brought to the center any good item of the same kind. This exchangeability feature makes it possible for the service center to possess spares. The focus of the article is on customer delay in the system—the time that elapses since the arrival of a customer with a failed item and his departure with a good one—when repaired items are given to waiting customers on a FIFO basis. An algorithm is developed for the computation of the delay distribution when the item repair system operates as an M/M/c queue.     

On some stochastic inequalities involving minimum of random variables

Let X_i be independent IFR random variables and let Y_i be independent exponential random variables such that E[X_i]=E[Y_i] for all i=1, 2, ? n. Then it is well known that E[min (X_i)] ≥E[min (X_i)]. Nevertheless, for 1≤i≤n exponentially distributed X_i's and for a decreasing convex function ?(.). it is shown that .     

A new method to solve steady state queueing equations

There are a great number of queueing systems, including the M^X/M^Y/c, the Gl^X/M/c and the discrete Gl/G/1 queue in which the state probabilities are determined by repeated queue equations. This paper gives a simple, efficient and numerically stable algorithm to caiculate the state probabilities and measure of performance for such systems. The method avoids both complex arithmetric and matrix manipulations.     

A note on a computational model for a data/voice communication queueing system

Certain types of communication nodes can be viewed as multichannel queueing systems with two types of arrival streams. Data arrivals are characterized by high arrival and service rates and have the ability to queue if all service channels are busy. Voice arrivals have small arrival and service rates and do not have the ability to wait when the channels are full. Computational procedures are presented for obtaining the invariant probabilities associated with the queueing model.     

Reliability of a single unit with k spares in case of the hyper-exponential and the erlang failure distribution

In this paper formulas are derived for the reliability of a single unit to which identical spares in standby are allocated, with all of these units having a hyper-exponential or Erlang distributed lifetime. Two advantages are obtained by using these distributions. First, the general procedure for calculating the effect of redundancy is applicable, in contrast with most of the common life distributions, such as Weibull. Moreover, both distributions are suitable for matching to observed curves and practical data by varying the values of the parameters, covering together most of the cases of practical interest.     

A primal-dual cutting-plane algorithm for all-integer programming

The integer programming literature contains many algorithms for solving all-integer programming problems but, in general, existing algorithms are less than satisfactory even in solving problems of modest size. In this paper we present a new technique for solving the all-integer, integer programming problem. This algorithm is a hybrid (i.e., primal-dual) cutting-plane method which alternates between a primal-feasible stage related to Young's simplified primal algorithm, and a dual-infeasible stage related to Gomory's dual all-integer algorithm. We present the results of computational testing.     

Confidence intervals in discrete event simulation: A comparison of replication and batch means

Suppose that we have enough computer time to make n observations of a stochastic process by means of simulation and would like to construct a confidence interval for the steady-state mean. We can make k independent runs of m observations each (n=k.m) or, alternatively, one run of n observations which we then divide into k batches of length m. These methods are known as replication and batch means, respectively. In this paper, using the probability of coverage and the half length of a confidence interval as criteria for comparison, we empirically show that batch means is superior to replication, but that neither method works well if n is too small. We also show that if m is chosen too small for replication, then the coverage may decrease dramatically as the total sample size n is increased.     

An efficient heuristic procedure for the uncapacitated warehouse location problem

This paper introduces an efficient heuristic procedure for a special class of mixed integer programming problems called the uncapacitated warehouse (plant) location problem. This procedure is derived from the branching decision rules proposed for the branch and bound algorithm by the author in an earlier paper. It can be viewed as tracing a single path of the branch and bound tree (from the initial node to the terminal node), the path being determined by the particular branching decision rule used. Unlike branch and bound the computational efficiency of this procedure is substantially less than linearly related to the number of potential warehouse locations (integer variables) in the problem. Its computational efficiency is tested on problems found in the literature.