Effect of friction stir processing on mechanical properties and heat transfer of TIG welded joint of AA6061 and AA7075

Tungsten inert gas (TIG) welding is the most commonly used joining process for aluminum alloy for AA6061 and AA7075 which are highly demanded in the aerospace engineering and the automobile sector, but there are some defects occur during TIG welding like micro-crack, coarse grain structure, and porosity. To improve these defects, the TIG welded joint is processed using friction stir processing (FSP). This paper presents the effect of friction stir processing on TIG welding with filler ER4043 and ER 5356 for dissimilar aluminum alloy AA6061 and AA7075. The mechanical characterization, finite element formulation and mathematical equations of heat transfer of TIG + FSP welded joints are investigated using ANSYS Fluent software by adjusting process parameters of FSP. The results show that the maximum compressive residual stress 73 MPa was obtained at the fusion zone (FZ) of the TIG weldment with filler ER4043, whereas minimum compressive residual stress 37 MPa was obtained at stir zone (SZ) of the TIG+FSP with filler 5356. The maximum heat flux 5.33 × 106 W/m2 and temperature 515 ℃ have observed at tool rotation 1600 rpm with a feed rate of 63 mm/min. These results give a satisfactory measure of confidence in the fidelity of the simulation     

A mathematical programming approach for improving the robustness of least sum of absolute deviations regression

This paper discusses a novel application of mathematical programming techniques to a regression problem. While least squares regression techniques have been used for a long time, it is known that their robustness properties are not desirable. Specifically, the estimators are known to be too sensitive to data contamination. In this paper we examine regressions based on Least‐sum of Absolute Deviations (LAD) and show that the robustness of the estimator can be improved significantly through a judicious choice of weights. The problem of finding optimum weights is formulated as a nonlinear mixed integer program, which is too difficult to solve exactly in general. We demonstrate that our problem is equivalent to a mathematical program with a single functional constraint resembling the knapsack problem and then solve it for a special case. We then generalize this solution to general regression designs. Furthermore, we provide an efficient algorithm to solve the general nonlinear, mixed integer programming problem when the number of predictors is small. We show the efficacy of the weighted LAD estimator using numerical examples. © 2006 Wiley Periodicals, Inc. Naval Research Logistics, 2006     

Planning accelerated life tests for censored two‐parameter exponential distributions

We consider optimal test plans involving life distributions with failure‐free life, i.e., where there is an unknown threshold parameter below which no failure will occur. These distributions do not satisfy the regularity conditions and thus the usual approach of using the Fisher information matrix to obtain an optimal accelerated life testing (ALT) plan cannot be applied. In this paper, we assume that lifetime follows a two‐parameter exponential distribution and the stress‐life relationship is given by the inverse power law model. Near‐optimal test plans for constant‐stress ALT under both failure‐censoring and time‐censoring are obtained. We first obtain unbiased estimates for the parameters and give the approximate variance of these estimates for both failure‐censored and time‐censored data. Using these results, the variance for the approximate unbiased estimate of a percentile at a design stress is computed and then minimized to produce the near‐optimal plan. Finally, a numerical example is presented together with simulation results to study the accuracy of the approximate variance given by the proposed plan and show that it outperforms the equal‐allocation plan. © 1999 John Wiley & Sons, Inc. Naval Research Logistics 46: 169–186, 1999     

Some properties and computational results for a general repair process

We consider a general repair process where the virtual age V_i after the ith repair is given by V_i = ϕ(V_i−1 + X_i), ϕ(·) is a specified repair functional, and X_i is the time between the (i − 1)th and ith repair. Some monotonicity and dominance properties are derived, and an equilibrium process is considered. A computational method for evaluating the expected number/density of repairs is described together with an approximation method for obtaining some parameters of the equilibrium process. © 1998 John Wiley & Sons, Inc. Naval Research Logistics 45: 391–405, 1998     

Evaluation of an integrated supplier-buyer quality-control system

In this article, a quality-control design framework that employs information for the supplier-buyer system is modeled. Significant operational savings may be obtained by using the integrated plans developed under this framework. This is especially true when the cost of a defective is high, and the variable sampling and rework costs are low. Analysis of the interaction of defective, rework, and variable sampling costs reveals that the savings are the result of a shift of control effort from the process-control to the lot-acceptance stage, which is the consequence of tradeoffs involving both stages. The managerial impact of adopting integrated plans is discussed.     

Optimal number of minimal repairs before replacement of a system subject to shocks

A system is subject to shocks that arrive according to a nonhomogeneous Poisson process. As shocks occur a system has two types of failures. Type 1 failure (minor failure) is removed by a minimal repair, whereas type 2 failure (catastrophic failure) is removed by replacement. The probability of a type 2 failure is permitted to depend on the number of shocks since the last replacement. A system is replaced at the times of type 2 failure or at the nth type 1 failure, whichever comes first. The optimal policy is to select n* to minimize the expected cost per unit time for an infinite time span. A numerical example is given to illustrate the method. © 1996 John Wiley & Sons, Inc.     

Scheduling jobs with random processing times on a single machine subject to stochastic breakdowns to minimize early-tardy penalties

We examine the problem of scheduling n jobs with a common due date on a single machine. The processing time of each job is a random variable, which follows an arbitrary distribution with a known mean and a known variance. The machine is not reliable; it is subject to stochastic breakdowns. The objective is to minimize the expected sum of squared deviations of job completion times from the due date. Two versions of the problem are addressed. In the first one the due date is a given constant, whereas in the second one the due date is a decision variable. In each case, a general form of the deterministic equivalent of the stochastic scheduling problem is obtained when the counting process related to the machine uptime distribution is a generalized Poisson process. A sufficient condition is derived under which optimal sequences are V-shaped with respect to mean processing times. Other characterizations of optimal solutions are also established. Based on the optimality properties, algorithms with pseudopolynomial time complexity are proposed to solve both versions of the problem. © 1996 John Wiley & Sons, Inc.     

Late Medieval Lance Use: Mounted Combat and Martial Arts in Western Europe from the 14th to the 16th Century

Despite the lance’s status and the amount of attention the couched lance has received in historiography, study of its martial art has been neglected. The various lance types and techniques used by western European cavalry have only recently begun to receive scholarly attention. Additionally, Medieval European lance use has too often been studied in isolation, without an adequate understanding of the idiosyncratic and asymmetrical dynamics of mounted combat. Although the charge with the couched lance was a valid tactic, it was only one of many. Light and heavy lances were used in one hand or two to trip, block, unhorse, and wrestle. These techniques were governed by the harsh laws of distance, speed, impact, iron, and asymmetry. By utilizing the surviving Fechtbücher and several Peninsular and Near Eastern sources, a brief foray into the diverse techniques of lance use and their purposes has been attempted here.     

Reactor-grade plutonium and nuclear weapons: ending the debate

The claim that reactor-grade plutonium cannot or will not be used to produce nuclear weapons has been used to justify non-nuclear-weapon states’ large stockpiles of plutonium that has been separated from highly radioactive spent fuel. However, by using reduced-mass plutonium cores, it is possible to manufacture reliable nuclear weapons with reactor-grade plutonium. These weapons can have the same design, size, weight, and predetonation probability as weapons using weapon-grade plutonium and would require no special cooling. The increased radiation from reactor-grade plutonium could be easily managed by shielding and operational procedures. Weapons using plutonium routinely produced by pressurized-water reactors could have a lethal area between 40 percent and 75 percent that of weapons using weapon-grade plutonium. In the past, both Sweden and Pakistan considered using reactor-grade plutonium to produce nuclear weapons, and India may be using reactor-grade plutonium in its arsenal today. Despite claims to the contrary, the United States used what was truly reactor-grade plutonium in a successful nuclear test in 1962. The capability of reactor-grade plutonium to produce highly destructive nuclear weapons leads to the conclusion that the separation of plutonium, plutonium stockpiling, and the use of plutonium-based fuels must be phased out and banned.