A unified model incorporating yield,burn‐in,and reliability

The correlated improvement in yield and reliability has been observed in the case studies on integrated circuits and electronic assemblies. This paper presents a model that incorporates yield and reliability with the addition of a burn‐in step to explain their correlated improvement. The proposed model includes as special cases several yield and reliability models that have been previously published and thus provides a unifying framework. The model is used to derive a condition for which yield functions can be multiplied to obtain the overall yield. Yield and reliability are compared as a function of operation time, and an analytical condition for burn‐in to be effective is also obtained. Finally, Poisson and negative binomial defects models are further considered to investigate how reliability is based on yield. © 2004 Wiley Periodicals, Inc. Naval Research Logistics, 2004.     

A balancing problem for mixed model assembly lines with a paced moving conveyor

We state a balancing problem for mixed model assembly lines with a paced moving conveyor as: Given the daily assembling sequence of the models, the tasks of each model, the precedence relations among the tasks, and the operations parameters of the assembly line, assign the tasks of the models to the workstations so as to minimize the total overload time. Several characteristics of the problem are investigated. A line‐balancing heuristic is proposed based on a lower bound of the total overload time. A practical procedure is provided for estimating the deviation of any given line‐balance solution from the theoretical optimum. Numerical examples are given to illustrate the methodology. © 2004 Wiley Periodicals, Inc. Naval Research Logistics, 2004.     

On the uncapacitated K‐commodity network design problem with zero flow‐costs

Extending Sastry's result on the uncapacitated two‐commodity network design problem, we completely characterize the optimal solution of the uncapacitated K‐commodity network design problem with zero flow costs for the case when K = 3. By solving a set of shortest‐path problems on related graphs, we show that the optimal solutions can be found in O(n³) time when K = 3, where n is the number of nodes in the network. The algorithm depends on identifying a list of “basic patterns”; the number of basic patterns grows exponentially with K. We also show that the uncapacitated K‐commodity network design problem can be solved in O(n³) time for general K if K is fixed; otherwise, the time for solving the problem is exponential. © 2004 Wiley Periodicals, Inc. Naval Research Logistics, 2004     

Deterministic inventory lot‐size models under inflation with shortages and deterioration for fluctuating demand

In this paper, we extend the inventory lot‐size models to allow for inflation and fluctuating demand (which is more general than constant, increasing, decreasing, and log‐concave demand patterns). We prove that the optimal replenishment schedule not only exists but is also unique. Furthermore, we show that the total cost associated with the inventory system is a convex function of the number of replenishments. Hence, the search for the optimal number of replenishments is simplified to finding a local minimum. Finally, several numerical examples are provided to illustrate the results. © 2001 John Wiley & Sons, Inc. Naval Research Logistics 48: 144–158, 2001     

Computational analysis of MMAP[K]/PH[K]/1 queues with a mixed FCFS and LCFS service discipline

This paper studies a queueing system with a Markov arrival process with marked arrivals and PH‐distribution service times for each type of customer. Customers (regardless of their types) are served on a mixed first‐come‐first‐served (FCFS) and last‐come‐first‐served (LCFS) nonpreemptive basis. That is, when the queue length is N (a positive integer) or less, customers are served on an FCFS basis; otherwise, customers are served on an LCFS basis. The focus is on the stationary distribution of queue strings, busy periods, and waiting times of individual types of customers. A computational approach is developed for computing the stationary distribution of queue strings, the mean of busy period, and the means and variances of waiting times. The relationship between these performance measures and the threshold number N is analyzed in depth numerically. It is found that the variance of the virtual (actual) waiting time of an arbitrary customer can be reduced by increasing N. © 2000 John Wiley & Sons, Inc. Naval Research Logistics 47: 399–421, 2000     

Determining a threshold control policy for an imperfect production system with rework jobs

Consider a threshold control policy for an imperfect production system with only a work center handling both regular and rework jobs. An imperfect production system studied here, generates defect jobs by factors other than machine failures. A threshold control or (ω, s) policy sets the guideline for a work center to switch between regular and rework jobs. A production cycle begins with loading and processing of several batches of regular jobs with a lot size equal to s. The outcome of each completed regular job is an independent Bernoulli trial with three possibilities: good, rework, or scrap. Once the work center accumulates more than a threshold ω of rework jobs, it finishes the last batch of regular jobs and switches to rework jobs. The objective of this research is to find a threshold ω and a lot size s that maximize the average long‐term profit. The ultimate goal is to construct a simple algorithm to search for ω and s that can be implemented directly in production management systems, as a result of this work. © 1999 John Wiley & Sons, Inc. Naval Research Logistics 46: 273–301, 1999     

Machine scheduling with pickup and delivery

The coordination of production, supply, and distribution is an important issue in logistics and operations management. This paper develops and analyzes a single‐machine scheduling model that incorporates the scheduling of jobs and the pickup and delivery arrangements of the materials and finished jobs. In this model, there is a capacitated pickup and delivery vehicle that travels between the machine and the storage area, and the objective is to minimize the makespan of the schedule. The problem is strongly NP‐hard in general but is solvable in polynomial time when the job processing sequence is predetermined. An efficient heuristic is developed for the general problem. The effectiveness of the heuristic is studied both analytically and computationally. © 2005 Wiley Periodicals, Inc. Naval Research Logistics, 2005.     

Attrition through a partially coordinated area defense

An area defense consists of several groups that act independently, i.e., do not communicate with each other. Each group has a fixed number of defenders and a controller that allocates these defenders optimally against the individual attackers comprising an attack. We analyze the effectiveness of this partially coordinated defense against a simultaneous attack of known size in which all attackers are considered to be equally lethal. © 2004 Wiley Periodicals, Inc. Naval Research Logistics, 2005.     

Finding the Kth shortest path in a time‐schedule network

We consider the problem of finding the Kth shortest path for a time‐schedule network, where each node in the network has a list of prespecified departure times, and departure from the node can take place only at one of these departure times. We develop a polynomial time algorithm independent of K for finding the Kth shortest path. The proposed algorithm constructs a map structure at each node in the network, using which we can directly find the Kth shortest path without having to enumerate the first K − 1 paths. Since the same map structure is used for different K values, it is not necessary to reconstruct the table for additional paths. Consequently, the algorithm is suitable for directly finding multiple shortest paths in the same network. Furthermore, the algorithm is modified slightly for enumerating the first K shortest paths and is shown to have the lowest possible time complexity under a condition that holds for most practical networks. © 2004 Wiley Periodicals, Inc. Naval Research Logistics, 2005.     

Approximation of multiclass queueing networks with highly variable arrivals under deterministic routing

In this paper, we present the heavy‐traffic bottleneck phenomenon under multiclass deterministic routing and discuss how it can be addressed by decomposition approximation. Examples show that Bitran and Tirupati's method and Whitt's enhancements for deterministic routing may not properly account for this phenomenon. We propose refinements to these methods based on Whitt's variability functions. Results of numerical experiments on simple networks and semiconductor manufacturing process show significant improvement in the approximation of expected waiting time at bottleneck stations. © 2005 Wiley Periodicals, Inc. Naval Research Logistics, 2005.