The role of internal storage capacity in fixed cycle production systems

The reliability of a serial production line is optimized with respect to the location of a single buffer. The problem was earlier defined and solved by Soyster and Toof for the special case of an even number of machines all having equal probability of failure. In this paper we generalize the results for any number of machines and remove the restriction of identical machine reliabilities. In addition, an analysis of multibuffer systems is presented with a closed form solution for the reliability when both the number of buffers and their capacity is limited. For the general multibuffer system we present an approach for determining system reliability.     

Sequencing many jobs on a multi-purpose facility

Suppose a given set of jobs has to be processed on a multi-purpose facility which has various settings or states. There is a choice of states in which to process a job and the cost of processing depends on the state. In addition, there is also a sequence-dependent changeover cost between states. The problem is then to schedule the jobs, and pick an optimum setting for each job, so as to minimize the overall operating costs. A dynamic programming model is developed for obtaining an optimal solution to the problem. The model is then extended using the method of successive approximations with a view to handling large-dimensioned problems. This extension yields good (but not necessarily optimal) solutions at a significant computational saving over the direct dynamic programming approach.     

Optimum quantiles for the linear estimation of the parameters of the extreme value distribution in complete and censored samples

The present study is concerned with the determination of a few observations from a sufficiently large complete or censored sample from the extreme value distribution with location and scale parameters μ and σ, respectively, such that the asymptotically best linear unbiased estimators (ABLUE) of the parameters in Ref. [24] yield high efficiencies among other choices of the same number of observations. (All efficiencies considered are relative to the Cramér-Rao lower bounds for regular unbiased estimators.) The study is on the asymptotic theory and under Type II censoring scheme. For the estimation of μ when σ is known, it has been proved that there exists a unique optimum spacing whether the sample is complete, right censored, left censored, or doubly censored. Several tables are prepared to aid in the numerical computation of the estimates as well as to furnish their efficiencies. For the estimation of σ when μ is known, it has been observed that there does not exist a unique optimum spacing. Accordingly we have obtained a spacing based on a complete sample which yields high efficiency. A similar table as above is prepared. When both μ and σ are unknown, we have considered four different spacings based on a complete sample and chosen the one yielding highest efficiency. A table of the efficiencies is also prepared. Finally we apply the above results for the estimation of the scale and/or shape parameters of the Weibull distribution.     

A note on cycling in the simplex method

Although cycling in the simplex method has long been known, a number of theoretical questions concerning cycling have not been fully answered. One of these, stated in [3], is to find the smallest example of cycling, and Beale's example with three equations and seven variables is conjectured to be the smallest one. The exact bounds on dimensions of cycling examples are established in this paper. We show that Beale's example is the smallest one which cycles at a non-optimal solution, that a smaller one can cycle at the optimum, and that, in general (including the completely degenerate case), a cycling example must have at least two equations, at least six variables, and at least three non-basic variables. Examples and geometries are given for the extreme cases, showing that the bounds are sharp.     

An exact analysis of a joint production‐inventory problem in two‐echelon inventory systems

We consider a two‐echelon inventory system with a manufacturer operating from a warehouse supplying multiple distribution centers (DCs) that satisfy the demand originating from multiple sources. The manufacturer has a finite production capacity and production times are stochastic. Demand from each source follows an independent Poisson process. We assume that the transportation times between the warehouse and DCs may be positive which may require keeping inventory at both the warehouse and DCs. Inventory in both echelons is managed using the base‐stock policy. Each demand source can procure the product from one or more DCs, each incurring a different fulfilment cost. The objective is to determine the optimal base‐stock levels at the warehouse and DCs as well as the assignment of the demand sources to the DCs so that the sum of inventory holding, backlog, and transportation costs is minimized. We obtain a simple equation for finding the optimal base‐stock level at each DC and an upper bound for the optimal base‐stock level at the warehouse. We demonstrate several managerial insights including that the demand from each source is optimally fulfilled entirely from a single distribution center, and as the system's utilization approaches 1, the optimal base‐stock level increases in the transportation time at a rate equal to the demand rate arriving at the DC. © 2011 Wiley Periodicals, Inc. Naval Research Logistics, 2011     

Approximation methods for the analysis of a multicomponent,multiproduct assemble‐to‐order system

In this article, we consider the performance evaluation of a multicomponent, multiproduct assemble‐to‐order (ATO) system. Each component is managed independently using a base‐stock policy at a supply facility with limited production capacity and an infinite buffer. The arrivals of demands follow a multivariate Poisson process and unfilled demands are backlogged. Because exact analysis of the proposed system is not feasible, we propose two approximation methods which provide upper and lower bounds for various performance measures such as fill rate, average waiting time, and average number of backorders of the proposed system. Our computational experiments demonstrate the effectiveness of the two approximation methods under various system settings. © 2011 Wiley Periodicals, Inc. Naval Research Logistics, 2011     

Lateral capacity exchange and its impact on capacity investment decisions

We study the problem of capacity exchange between two firms in anticipation of the mismatch between demand and capacity, and its impact on firm's capacity investment decisions. For given capacity investment levels of the two firms, we demonstrate how capacity price may be determined and how much capacity should be exchanged when either manufacturer acts as a Stackelberg leader in the capacity exchange game. By benchmarking against the centralized system, we show that a side payment may be used to coordinate the capacity exchange decisions. We then study the firms' capacity investment decisions using a biform game framework in which capacity investment decisions are made individually and exchange decisions are made as in a centralized system. We demonstrate the existence and uniqueness of the Nash equilibrium capacity investment levels and study the impact of firms' share of the capacity exchange surplus on their capacity investment levels.© 2007 Wiley Periodicals, Inc. Naval Research Logistics, 2007     

Combining standardized time series area and Cramér–von Mises variance estimators

We propose three related estimators for the variance parameter arising from a steady‐state simulation process. All are based on combinations of standardized‐time‐series area and Cramér–von Mises (CvM) estimators. The first is a straightforward linear combination of the area and CvM estimators; the second resembles a Durbin–Watson statistic; and the third is related to a jackknifed version of the first. The main derivations yield analytical expressions for the bias and variance of the new estimators. These results show that the new estimators often perform better than the pure area, pure CvM, and benchmark nonoverlapping and overlapping batch means estimators, especially in terms of variance and mean squared error. We also give exact and Monte Carlo examples illustrating our findings.© 2007 Wiley Periodicals, Inc. Naval Research Logistics, 2007     

A note on the constrained shortest-path problem

The subject of this note is the validity of the algorithm described by Aneja and Nair to solve the constrained shortest-path problem.