连续碳化硅纤维的研制

本文研究了用先驱体法制备连续碳化硅(SiC)纤维的全过程。通过常压高温裂解法制得纺丝性能好的聚碳硅烷,经100孔熔融纺丝、不熔化处理和高温烧成等一系列工艺处理,制得了高性能的SiC纤维。该纤维单丝直径8～15微米,连续长度达100米,抗拉强度为2～2.3GPa,抗拉模量178GPa。主要性能达到日本同类产品八十年代的水平。本文还对制备工艺的一些基本规律及连续纤维的主要性能进行了研究。     

Ballistic impact properties of woven bamboo- woven E-glass- unsaturated polyester hybrid composites

In this study, a laminated woven bamboo/woven E glass/unsaturated polyester composite is developed to combat a ballistic impact from bullet under shooting test. The aim of this study is to understand the fundamental effects of the woven bamboo arrangement towards increasing ballistic resistance properties. The work focusses on the ballistic limit test known as NIJ V50, which qualifies materials to be registered for use in combat armor panels. The results show that the composites withstood 482.5 m/s ± 5 limit of bullet velocity, satisfying the NIJ test at level II. The findings give a strong sound basis decision to engineers whether or not green composites are qualified to replace synthetic composites in certain engineering applications.     

裂解温度对PIP制备2D Cf/Si-O-C复合材料结构与性能的影响

以二维碳纤维布、硅树脂先驱体、SiC微粉和乙醇溶剂为原料,采用先驱体转化工艺制备了2D Cf/Si-O-C复合材料,考察了裂解温度对材料结构和性能的影响。结果表明,首周期裂解温度对制备材料的力学性能有重要影响,纤维-基体间的界面弱化是复合材料力学性能提高的主要原因;第6周期采用合适的温度裂解可提高复合材料的力学性能,其弯曲强度和断裂韧性分别达到了263.9MPa和12.8MPa.m1/2。     

界面热阻对金刚石/银复合材料导热率的影响

研究了金刚石／银复合材料的导热率与金刚石的含量、粒度等之间的关系,着重讨论了界面热阻对复合材料导热率的影响。并阐述了金刚石表面镀钛,能有效改善金刚石对银的润湿性,降低界面热阻,从而提高金刚石／银复合材料的导热率。     

烧结助剂对热压SiCw/Si3N4复合材料性能的影响

本文通过热压的方法分别制得以Ｙ２Ｏ３－Ａｌ２Ｏ３和Ｙ２Ｏ３－Ｌａ２Ｏ３为烧结助剂的ＳｉＣｗ／Ｓｉ３Ｎ４陶瓷基复合材料，对比了采用不同种类及含量的烧结助剂的ＳｉＣｗ／Ｓｉ３Ｎ４复合材料的性能结果，发现烧结助剂的种类及含量对ＳｉＣｗ／Ｓｉ３Ｎ４复合材料的弯曲强度和断裂韧性有明显的影响，对高温弯曲强度的影响尤为显著。     

用B4C陶瓷先驱体涂复碳纤维研究

用溴苯和BF3乙醚为起始原料,合成出聚对亚苯基硼(PPB),高温裂解后得到含B4C 54.4%、B2O2 13.6%、自由碳32%的陶瓷.用溶液浸涂碳纤维(CF)并高温裂解后得到B4C涂层CF,与未涂层CF相比,B4C涂层CF抗热氧化性提高200°C.1800°C热压时B4C涂层CF较未涂层CF制得的CF/SiC复合材料的σb值提高10.5% ,KIC值提高19.4%,1850°C热压时相应的σb值提高31.6%,KIC提高5.8%.     

烧结温度对 Cf/SiC 复合材料界面的影响

系统地研究了烧结温度对Cf/SiC复合材料界面和力学性能的影响.结果表明,烧结温度较低(1700℃)时,由于复合材料的烧结性差,纤维与基体间仅仅为一种机械结合,因此纤维与基体间结合很弱,从而导致复合材料力学性能低.烧结温度提高至1800℃后,由于适量的富碳界面相不仅可避免纤维与基体间的直接结合,而且使纤维与基体间的结合强度适中,因而复合材料具有很好的力学性能.进一步提高烧结温度至1850℃或更高温度时,由于界面相与纤维间的反应加重,纤维本身性能大大降低.同时,纤维与基体间结合强度提高,因此复合材料的力学性能大大降低.     

Cf/SiC复合材料抗氧化涂层的制备及性能

在氧化性环境中,高于400℃时碳纤维开始氧化,限制了Cf SiC复合材料的应用。通过在Cf SiC复合材料表面制备抗氧化涂层体系,可以有效地保护碳纤维不被氧化。本实验制备了含CVD SiC粘接层、自愈合功能层和CVD SiC抗冲蚀层的三层涂层体系,并进行了氧化失重试验。氧化失重试验结果表明,仅有CVD SiC涂层的试样氧化失重率较大,不能有效地保护材料,而含有自愈合功能层的三层涂层体系的材料试样,在800℃～1200℃的氧化失重率非常小,1000℃下氧化288h的失重率仅为2.3%,弯曲强度仍保持为452.9MPa。同时实验发现,试样在氧化失重试验后,其CVD SiC涂层的表面形貌有明显改变,这主要是由SiC氧化形成SiO2薄膜所致,并且在1200℃下所生成的SiO2薄膜有表面收缩趋势,具有液相膜的部分特征。     

An efficient SPH methodology for modelling mechanical characteristics of particulate composites

Particulate composites are one of the widely used materials in producing numerous state-of-the-art components in biomedical, automobile, aerospace including defence technology. Variety of modelling techniques have been adopted in the past to model mechanical behaviour of particulate composites. Due to their favourable properties, particle-based methods provide a convenient platform to model failure or fracture of these composites. Smooth particle hydrodynamics (SPH) is one of such methods which demonstrate excellent potential for modelling failure or fracture of particulate composites in a Lagrangian setting. One of the major challenges in using SPH method for modelling composite materials depends on accurate and efficient way to treat interface and boundary conditions. In this paper, a master-slave method based multi-freedom constraints is proposed to impose essential boundary conditions and interfacial displacement constraints in modelling mechanical behaviour of composite materials using SPH method. The proposed methodology enforces the above constraints more accurately and requires only smaller condition number for system stiffness matrix than the procedures based on typical penalty function approach. A minimum cut-off value-based error criteria is employed to improve the compu-tational efficiency of the proposed methodology. In addition, the proposed method is further enhanced by adopting a modified numerical interpolation scheme along the boundary to increase the accuracy and computational efficiency. The numerical examples demonstrate that the proposed master-slave approach yields better accuracy in enforcing displacement constraints and requires approximately the same computational time as that of penalty method.     

A comprehensive review on material selection for polymer matrix composites subjected to impact load

Polymer matrix composites (PMC) are extensively been used in many engineering applications. Various natural fibers have emerged as potential replacements to synthetic fibers as reinforcing materials composites owing to their fairly better mechanical properties, low cost, environment friendliness and biodegradability. Selection of appropriate constituents of composites for a particular application is a tedious task for a designer/engineer. Impact loading has emerged as the serious threat for the composites used in structural or secondary structural application and demands the usage of appropriate fiber and matrix combination to enhance the energy absorption and mitigate the failure. The objective of the present review is to explore the composite with various fiber and matrix combination used for impact applications, identify the gap in the literature and suggest the potential naturally available fiber and matrix combination of composites for future work in the field of impact loading. The novelty of the present study lies in exploring the combination of naturally available fiber and matrix combination which can help in better energy absorption and mitigate the failure when subjected to impact loading. In addition, the application of multi attributes decision making (MADM) tools is demonstrated for selection of fiber and matrix materials which can serve as a benchmark study for the researchers in future.