Optimization of resistance spot brazing process parameters in AHSS and AISI 304 stainless steel joint using filler metal

The aim of this research study was to determine optimal resistance spot brazing parameters for joining between AHSS and AISI 304 stainless steel by using filler metal. The key parameters investigated in this study consist of the brazing current, electrode pressure and brazing time. The Taguchi method was applied to the design of experiments. Signal-to-Noise ratio was introduced in the study to identify optimal levels from the process where input parameters yield increased shear strength. Brazing was thus implemented with 5,000A brazing current, 0.70 MPa electrode pressure, and 1.50s brazing time. The maximum shear strength obtained was 54.31 N·mm⁻² in accordance with input parameter settings. In addition, Cu-rich phase and Ag_0.4Fe_0.6 intermetallic phases were found at the interface zone.     

开口金属腔体对强电磁脉冲的耦合效应

为了评价腔体开口因素对核电磁脉冲(High-amplitude Electro Magnetic Pulse,HEMP)和高功率微波(High Power Microwave,HPM)破坏效能的影响,采用CST电磁计算软件建立强电磁脉冲的孔缝耦合模型,研究孔缝的位置、大小以及长宽比对HEMP和HPM耦合效应的影响。结果表明,孔缝的位置、大小及长宽比对HEMP的耦合效应影响较大,合理控制孔缝的位置、大小以及长宽比能在一定程度上削弱HEMP的破坏效能。对于HPM,相同条件下其耦合效应要明显强于HEMP。在孔缝达到一定尺寸后,其大小和长宽比对HPM的耦合效应影响较小,仅孔缝位置会带来较大的影响。当开口平面与HPM入射方向平行时,耦合效应最弱,但此时耦合进入腔体内的能量还是很容易达到多种电子元器件的电磁损伤阈值级别。     

金属风暴武器射速与命中概率关系研究

基于对超音速、高超声速导弹的防御需求,从研究未来空域窗发射体制入手,利用"金属风暴"武器所具有的超高射速能力,通过分析超高射频弹幕武器在对空防御过程中的作战效能,计算目标命中概率与武器射速之间的关系,从而提高了发射系统的作战效能.并对发射系统的配置提出了理论上的要求.     

Effect of welding processes and consumables on fatigue crack growth behaviour of armour grade quenched and tempered steel joints

Quenched and Tempered (Q&T) steels are widely used in the construction of military vehicles due to its high strength to weight ratio and high hardness. These steels are prone to hydrogen induced cracking (HIC) in the heat affected zone (HAZ) after welding. The use of austenitic stainless steel (ASS) consumables to weld the above steel was the only available remedy because of higher solubility for hydrogen in austenitic phase. The use of stainless steel consumables for a non-stainless steel base metal is not economical. Hence, alternate consumables for welding Q&T steels and their vulnerability to HIC need to be explored. Recent studies proved that low hydrogen ferritic steel (LHF) consumables can be used to weld Q&T steels, which can give very low hydrogen levels in the weld deposits. The use of ASS and LHF consumables will lead to distinct microstructures in their respective welds. This microstructural heterogeneity will have a drastic influence in the fatigue crack growth resistance of armour grade Q&T steel welds. Hence, in this investigation an attempt has been made to study the influence of welding consumables and welding processes on fatigue crack growth behaviour of armour grade Q&T Steel joints. Shielded metal arc welding (SMAW) and Flux cored arc welding (FCAW) were used for fabrication of joints using ASS and LHF consumables. The joints fabricated by SMAW process using LHF consumable exhibited superior fatigue crack growth resistance than all other joints.     

NICALON SiC/Al 预制丝热膨胀特性研究

本文研究了NICALON SiC束丝纤维增强铝预制丝在15～400℃温度区间内的热膨胀特性。研究表明预制丝两次热循环后得到的膨胀曲线不一致,该曲线在15～400℃范围的平均热膨胀系数分别为3.2×10~(-6)℃~(-1)、4.1×10~(-6)℃~(-1)。本文对预制丝的热膨胀行为进行了理论分析和探讨,计算值和实验值较为符合。     

Effects of nano-sized aluminum on detonation characteristics and metal acceleration for RDX-based aluminized explosive

Nano-sized aluminum(Nano-Al)powders hold promise in enhancing the total energy of explosives and the metal acceleration ability at the same time.However,the near-detonation zone effects of reaction between Nano-Al with detonation products remain unclear.In this study,the overall reaction process of 170 nm Al with RDX explosive and its effect on detonation characteristics,detonation reaction zone,and the metal acceleration ability were comprehensively investigated through a variety of experiments such as the detonation velocity test,detonation pressure test,explosive/window interface velocity test and confined plate push test using high-resolution laser interferometry.Lithium fluoride(LiF),which has an inert behavior during the explosion,was used as a control to compare the contribution of the reaction of aluminum.A thermochemical approach that took into account the reactivity of aluminum and ensuing detonation products was adopted to calculate the additional energy release by afterburn.Combining the numerical simulations based on the calculated afterburn energy and experimental results,the param-eters in the detonation equation of state describing the Nano-Al reaction characteristics were calibrated.This study found that when the 170 nm Al content is from 0％to 15％,every 5％increase of aluminum resulted in about a 1.3％decrease in detonation velocity.Manganin pressure gauge measurement showed no significant enhancement in detonation pressure.The detonation reaction time and reaction zone length of RDX/Al/wax/80/15/5 explosive is 64 ns and 0.47 mm,which is respectively 14％and 8％higher than that of RDX/wax/95/5 explosive(57 ns and 0.39 mm).Explosive/window interface velocity curves show that 170 nm Al mainly reacted with the RDX detonation products after the detonation front.For the recording time of about 10 μs throughout the plate push test duration,the maximum plate velocity and plate acceleration time accelerated by RDX/Al/wax/80/15/5 explosive is 12％and 2.9 μs higher than that of RDX/LiF/wax/80/15/5,respectively,indicating that the aluminum reaction energy significantly increased the metal acceleration time and ability of the explosive.Numerical simulations with JWLM explosive equation of state show that when the detonation products expanded to 2 times the initial volume,over 80％of the aluminum had reacted,implying very high reactivity.These results are significant in attaining a clear understanding of the reaction mechanism of Nano-Al in the development of aluminized explosives.     

金属磁记忆信号表征铁磁材料变形的基础研究

为探索利用金属磁记忆技术进行再制造毛坯质量控制的方式方法,制作了18CrNiWA钢退火处理和调质处理的板状静载拉伸试件,在MTS810型液压饲服试验机上进行了拉伸试验,采用EMS2003金属磁记忆仪检测拉伸过程试件表面磁记忆信号变化,并利用OLYMPUSGX51观察了2种热处理状态的金相组织。研究结果表明:轴向拉伸载荷诱发试件产生磁有序状态,磁信号曲线在弹性和塑性变形阶段内呈现不同分布特征,磁曲线斜率Ks可以表征拉应力导致的变形程度;2种试件微观组织不同导致拉伸过程中呈现不同的力磁效应。     

功能化离子液体的合成表征及其作为润滑剂的性质

通过两步法合成了含酯基官能团的咪唑类离子液体1-乙酸乙酯基-3-甲基咪唑四氟硼酸盐,用核磁共振、红外光谱、元素分析对其进行了结构表征,证明了该合成方法的可靠性;对功能化离子液体的基本物化性质、熔点、热稳定性及其作为润滑剂的粘温性、蒸发损失、金属腐蚀性等进行了全面研究,并选择了含有相同烷基的1-丁基-3-甲基咪唑四氟硼酸盐传统离子液体进行对比,发现官能团的引入,使传统烷基咪唑类离子液体展现出不同的特性,同时发现两种离子液体均对金属表面有较强的腐蚀作用,为进一步开展功能化离子液体的摩擦学研究打下了基础。     

适用于金属物体识别的L形无芯RFID标签设计

设计了一种L形无芯射频识别标签,该标签包含6个不同尺寸的L形散射单元,利用其交叉极化方向上的反向散射场进行识别。标签基于频域特征进行编码,每个标签可携带6 bit信息。使用CST仿真软件对所设计L形无芯RFID标签进行仿真,分析了L形散射单元的尺寸变化时对标签谐振特性的影响。此外,还仿真了标签的接地板尺寸增加后的情况,证明该标签可适用于金属物体的识别或金属背景下的物体识别。     

非均匀焊接接头的力学建模与断裂分析

建立了非均匀焊接接头"4区连接"的新模型,并利用积分变换-奇异积分方程的方法,研究了焊缝区的反平面断裂问题。数值计算表明:增大界面区的刚度或者适当地增大焊缝区、热影响区和界面区的宽度都有利于降低焊缝区裂纹的应力强度因子;相对于高匹配情形而言,低匹配焊接接头焊缝区的抗断裂能力明显较高。