焊接切割与火灾

焊割火灾事故呈上升趋势。文章分析了焊割火灾爆炸危险性,并提出了预防措施。     

介子跃迁形状因子的重夸克极限和1/m_Q修正

在BS理论框架下,对0~-→0~-和0~-→1~-(0~-和1~-分别代表赝标介子和矢量介子)跃迁的形状因子进行模型无关的分析.结果表明BS框架既能给出重夸克极限下的自旋—味对称性,又能给出重夸克有效理论关于1/m_Q修正的Luke定理及其它关系.     

新型串联锂离子电池组主动均衡电路设计

为解决串联锂离子电池组电压均衡问题,提出了一种新型主动电池到电池均衡电路。该电路主要包括N+5个双向开关以及一个LC谐振电路,其中,N表示电池组中电池的数量。利用LC串联谐振电路能够直接将能量从最大充电电池传输至最小充电电池,无需使用多绕组变压器。并且在零电流开关条件下,运行电路中的所有开关能够减少平衡所用功耗。通过10节串联锂离子电池的实际测试,结果显示相比常规均衡电路,提出的电路能够实现快速平衡并且传输效率更高。当均衡功率为0.48 W和2.04W时,实测功率传输效率分别为92.7%和79.2%。     

Effect of welding processes and consumables on fatigue crack growth behaviour of armour grade quenched and tempered steel joints

Quenched and Tempered (Q&T) steels are widely used in the construction of military vehicles due to its high strength to weight ratio and high hardness. These steels are prone to hydrogen induced cracking (HIC) in the heat affected zone (HAZ) after welding. The use of austenitic stainless steel (ASS) consumables to weld the above steel was the only available remedy because of higher solubility for hydrogen in austenitic phase. The use of stainless steel consumables for a non-stainless steel base metal is not economical. Hence, alternate consumables for welding Q&T steels and their vulnerability to HIC need to be explored. Recent studies proved that low hydrogen ferritic steel (LHF) consumables can be used to weld Q&T steels, which can give very low hydrogen levels in the weld deposits. The use of ASS and LHF consumables will lead to distinct microstructures in their respective welds. This microstructural heterogeneity will have a drastic influence in the fatigue crack growth resistance of armour grade Q&T steel welds. Hence, in this investigation an attempt has been made to study the influence of welding consumables and welding processes on fatigue crack growth behaviour of armour grade Q&T Steel joints. Shielded metal arc welding (SMAW) and Flux cored arc welding (FCAW) were used for fabrication of joints using ASS and LHF consumables. The joints fabricated by SMAW process using LHF consumable exhibited superior fatigue crack growth resistance than all other joints.     

NICALON SiC/Al 预制丝热膨胀特性研究

本文研究了NICALON SiC束丝纤维增强铝预制丝在15～400℃温度区间内的热膨胀特性。研究表明预制丝两次热循环后得到的膨胀曲线不一致,该曲线在15～400℃范围的平均热膨胀系数分别为3.2×10~(-6)℃~(-1)、4.1×10~(-6)℃~(-1)。本文对预制丝的热膨胀行为进行了理论分析和探讨,计算值和实验值较为符合。     

Effects of nano-sized aluminum on detonation characteristics and metal acceleration for RDX-based aluminized explosive

Nano-sized aluminum(Nano-Al)powders hold promise in enhancing the total energy of explosives and the metal acceleration ability at the same time.However,the near-detonation zone effects of reaction between Nano-Al with detonation products remain unclear.In this study,the overall reaction process of 170 nm Al with RDX explosive and its effect on detonation characteristics,detonation reaction zone,and the metal acceleration ability were comprehensively investigated through a variety of experiments such as the detonation velocity test,detonation pressure test,explosive/window interface velocity test and confined plate push test using high-resolution laser interferometry.Lithium fluoride(LiF),which has an inert behavior during the explosion,was used as a control to compare the contribution of the reaction of aluminum.A thermochemical approach that took into account the reactivity of aluminum and ensuing detonation products was adopted to calculate the additional energy release by afterburn.Combining the numerical simulations based on the calculated afterburn energy and experimental results,the param-eters in the detonation equation of state describing the Nano-Al reaction characteristics were calibrated.This study found that when the 170 nm Al content is from 0％to 15％,every 5％increase of aluminum resulted in about a 1.3％decrease in detonation velocity.Manganin pressure gauge measurement showed no significant enhancement in detonation pressure.The detonation reaction time and reaction zone length of RDX/Al/wax/80/15/5 explosive is 64 ns and 0.47 mm,which is respectively 14％and 8％higher than that of RDX/wax/95/5 explosive(57 ns and 0.39 mm).Explosive/window interface velocity curves show that 170 nm Al mainly reacted with the RDX detonation products after the detonation front.For the recording time of about 10 μs throughout the plate push test duration,the maximum plate velocity and plate acceleration time accelerated by RDX/Al/wax/80/15/5 explosive is 12％and 2.9 μs higher than that of RDX/LiF/wax/80/15/5,respectively,indicating that the aluminum reaction energy significantly increased the metal acceleration time and ability of the explosive.Numerical simulations with JWLM explosive equation of state show that when the detonation products expanded to 2 times the initial volume,over 80％of the aluminum had reacted,implying very high reactivity.These results are significant in attaining a clear understanding of the reaction mechanism of Nano-Al in the development of aluminized explosives.     

Effect of fusion welding processes on tensile properties of armor grade,high thickness,non-heat treatable aluminium alloy joints

AA5059 is one of the high strength armor grade aluminium alloy that finds its applications in the military vehicles due to the higher resistance against the armor piercing (AP) threats. This study aimed at finding the best suitable process among the fusion welding processes such as gas tungsten arc welding (GTAW) and gas metal arc welding (GMAW) by evaluating the tensile properties of AA5059 aluminium alloy joints. The fracture path was identified by mapping the low hardness distribution profile (LHDP) across the weld cross section under tensile loading. Optical and scanning electron microscopies were used to characterize the microstructural features of the welded joints at various zones. It is evident from the results that GTAW joints showed superior tensile properties compared to GMAW joints and this is primarily owing to the presence of finer grains in the weld metal zone (WMZ) and narrow heat-affected zone (HAZ). The lower heat input associated with the GTAW process effectively reduced the size of the WMZ and HAZ compared to GMAW process. Lower heat input of GTAW process results in faster cooling rate which hinders the grain growth and reduces the evaporation of magnesium in weld metal compared to GMAW joints. The fracture surface of GTAW joint consists of more dimples than GMAW joints which is an indication that the GTAW joint possess improved ductility than GMAW joint.     

Optimization of resistance spot brazing process parameters in AHSS and AISI 304 stainless steel joint using filler metal

The aim of this research study was to determine optimal resistance spot brazing parameters for joining between AHSS and AISI 304 stainless steel by using filler metal. The key parameters investigated in this study consist of the brazing current, electrode pressure and brazing time. The Taguchi method was applied to the design of experiments. Signal-to-Noise ratio was introduced in the study to identify optimal levels from the process where input parameters yield increased shear strength. Brazing was thus implemented with 5,000A brazing current, 0.70 MPa electrode pressure, and 1.50s brazing time. The maximum shear strength obtained was 54.31 N·mm⁻² in accordance with input parameter settings. In addition, Cu-rich phase and Ag_0.4Fe_0.6 intermetallic phases were found at the interface zone.     

开口金属腔体对强电磁脉冲的耦合效应

为了评价腔体开口因素对核电磁脉冲(High-amplitude Electro Magnetic Pulse,HEMP)和高功率微波(High Power Microwave,HPM)破坏效能的影响,采用CST电磁计算软件建立强电磁脉冲的孔缝耦合模型,研究孔缝的位置、大小以及长宽比对HEMP和HPM耦合效应的影响。结果表明,孔缝的位置、大小及长宽比对HEMP的耦合效应影响较大,合理控制孔缝的位置、大小以及长宽比能在一定程度上削弱HEMP的破坏效能。对于HPM,相同条件下其耦合效应要明显强于HEMP。在孔缝达到一定尺寸后,其大小和长宽比对HPM的耦合效应影响较小,仅孔缝位置会带来较大的影响。当开口平面与HPM入射方向平行时,耦合效应最弱,但此时耦合进入腔体内的能量还是很容易达到多种电子元器件的电磁损伤阈值级别。     

应用细小离子束加工小型精密光学零件

随着现代光学技术的发展,全频段误差控制已成为高精度光学零件制造的一个基本要求.基于小磨头抛光原理的先进修形技术虽然能有效修正低频面形误差,但对于中高频段的面形误差难以修正.中高频误差成为了现代光学加工普遍关注的难点.理论研究表明,减小小磨头尺寸可以提高工艺对中高频误差的修正能力,进一步提高光学加工精度.本文针对中高频面形误差的控制问题,开展细小离子束修形工艺研究,研究了获取小束径离子束的引束机理和引束结构,初步实现了稳定的细小离子束,针对某小型精密光学元件的具体加工问题,仿真研究了不同束径的加工效率和加工残差,并选择最优束径对元件进行了加工试验,使元件的精度从初始的0.111λrms减小到了0.015λrms(λ=632.8nm).