Designing a screening experiment for highly reliable products

Within a reasonable life‐testing time, how to improve the reliability of highly reliable products is one of the great challenges to today's manufacturers. By using a resolution III experiment together with degradation test, Tseng, Hamada, and Chiao (1995) presented an interesting case study of improving the reliability of fluorescent lamps. However, in conducting such an experiment, they did not address the problem of how to choose the optimal settings of variables, such as sample size, inspection frequency, and termination time for each run, which are influential to the correct identification of significant factors and the experimental cost. Assuming that the product's degradation paths satisfy Wiener processes, this paper proposes a systematic approach to the aforementioned problem. First, an intuitively appealing identification rule is proposed. Next, under the constraints of a minimum probability of correct decision and a maximum probability of incorrect decision of the proposed identification rule, the optimum test plan (including the determinations of inspection frequency, sample size, and termination time for each run) can be obtained by minimizing the total experimental cost. An example is provided to illustrate the proposed method. © 2002 Wiley Periodicals, Inc. Naval Research Logistics 49: 514–526, 2002; Published online in Wiley InterScience (www.interscience.wiley.com). DOI 10.1002/nav.10024     

Two‐stage component test plans for testing the reliability of a series system

A system reliability is often evaluated by individual tests of components that constitute the system. These component test plans have advantages over complete system based tests in terms of time and cost. In this paper, we consider the series system with n components, where the lifetime of the i‐th component follows exponential distribution with parameter λ_i. Assuming test costs for the components are different, we develop an efficient algorithm to design a two‐stage component test plan that satisfies the usual probability requirements on the system reliability and in addition minimizes the maximum expected cost. For the case of prior information in the form of upper bounds on λ_i's, we use the genetic algorithm to solve the associated optimization problems which are otherwise difficult to solve using mathematical programming techniques. The two‐stage component test plans are cost effective compared to single‐stage plans developed by Rajgopal and Mazumdar. We demonstrate through several numerical examples that our approach has the potential to reduce the overall testing costs significantly. © 2002 John Wiley & Sons, Inc. Naval Research Logistics, 49: 95–116, 2002; DOI 10.1002/nav.1051     

铝热焊接工艺参数优化研究

为获得最佳铝热焊接工艺参数,对拉伸试件进行了正交试验和二次通用旋转组合试验,研究预热温度、加压时间和预留焊缝3因素对接头强度的影响,进而寻求一组使焊接接头强韧性最高的焊接工艺参数组合。利用电子显微镜等对试件拉伸断口进行了分析,通过对比2种开始加压时间下试件的显微组织和性能,研究了这2种方法对接头强韧性的影响。结果表明:采用设计的铝热焊接试验装置和优化出的随焊加压致密化工艺参数,可使焊接接头获得大变形组织,从而获得高的强度和韧性。该项研究可为提高铝热焊接质量提供基础数据。     

基于案件模糊推理的试验装备采办风险控制研究

如何运用科学的手段选择正确的风险控制策略,是试验装备采办风险控制是否成功的关键和基础。针对试验装备采办风险控制进行了研究,分析了试验装备采办风险控制策略,建立了基于案例模糊推理的试验装备采办风险策略选择模型,研究结论有利于更好地识别和规避试验装备采办风险,提高试验装备采办效率。     

引信湿热强化试验技术研究

针对传统引信湿热试验的缺点,以某型引信的电子头组件为研究对象,开展了引信的湿热强化试验技术研究。首先分析了湿热强化应力对缺陷的激发效果,即温度和湿度越高,对缺陷的激发效果越好。在此基础上,设计了湿热强化试验方案,并通过试验,暴露了电子头组件的薄弱环节,为提高其环境适应性奠定了基础,同时体现了湿热强化试验在激发引信潜在缺陷、缩短试验周期和降低试验费用方面的优势。还根据试验的反馈信息,对试验方案进行了优化。     

基于正交试验的大型降落伞开伞冲击载荷影响因素分析

对大型伞开伞过程冲击载荷的影响因素灵敏度进行研究.采用充气时间法对降落伞的充气过程进行建模,并运用正交试验设计方法设计了数值试验来分析初始条件、回收物参数、减速伞参数、主伞参数和环境条件等21个影响因素对主伞和减速伞的2次开伞力峰值、主伞开伞时刻动压等5个指标的影响及灵敏度.通过对比4组不同初始条件的数值试验结果,提出了影响减速伞和主伞开伞冲击载荷的主要因素,并具体分析了各个因素的影响方式.     

Φ200高超声速风洞调试和流场校测

介绍了新近建成的马赫数为2.5～7.0的Φ200mm 高超声速风洞(Φ200 Hypersonic Wind Tunnel,HWT-200)调试情况及空风洞流场校测结果.调试校测结果表明,风洞的总温、总压、运行时间等参数完全达到了设计要求,顺利实现了宽马赫数范围下的超声速/高超声速运行;本风洞有较大的实验段流场均匀区,各流场的马赫数均方根偏差全部达到GJB(1179-91)的合格指标,一部分达到了先进指标.风洞运行时间不少于20s,是一座参数范围较宽、运行成本较低、维护方便、可用于空气动力学教学试验和基础性科学研究的设备.     

基于D矩阵的舰船电子装备综合诊断方法

针对舰船电子装备综合诊断实现要求,提出一种基于故障-测试依赖性关系(D)矩阵的综合诊断方法,利用同一D矩阵分别完成对舰船电子装备的测试性分析评估、测试诊断需求分配、诊断测试序列生成和诊断信息的共享,实现舰船电子装备综合诊断各过程诊断信息模型的一致.该方法已在某舰载电子装备综合诊断实现中得到验证和应用.     

维也里试验试纸颜色自动判读研究

针对传统维也里试验试纸颜色判读的不足,以颜色自动识别技术为基础,设计了维也里试验试纸颜色自动判读系统。结合维也里试验的特点和试纸颜色判读原理,从整体上给出了系统的工作原理和实现途径,并着重论述了颜色传感器的选择。     

雷达智能BIT故障预测方法研究

在总结了几种比较常见的故障预测方法的基础上,介绍了基于统计学习理论的支持向量回归算法。提出将智能遗传算法用来对支持向量回归模型的参数进行优化选取,并详细介绍了模型参数的选取过程,避免了参数的盲目设置。将建立起来的模型应用于雷达智能BIT故障预测领域,并以一组智能BIT状态监测的数据对预测模型进行训练和验证,实验结果表明支持向量回归模型能有效地对雷达故障进行预测。