Optimal joint preventive maintenance and production policies

We study joint preventive maintenance (PM) and production policies for an unreliable production‐inventory system in which maintenance/repair times are non‐negligible and stochastic. A joint policy decides (a) whether or not to perform PM and (b) if PM is not performed, then how much to produce. We consider a discrete‐time system, formulating the problem as a Markov decision process (MDP) model. The focus of the work is on the structural properties of optimal joint policies, given the system state comprised of the system's age and the inventory level. Although our analysis indicates that the structure of optimal joint policies is very complex in general, we are able to characterize several properties regarding PM and production, including optimal production/maintenance actions under backlogging and high inventory levels, and conditions under which the PM portion of the joint policy has a control‐limit structure. In further special cases, such as when PM set‐up costs are negligible compared to PM times, we are able to establish some additional structural properties. © 2005 Wiley Periodicals, Inc. Naval Research Logistics, 2005.     

System reliability based on diffusion models for fatigue crack growth

Diffusion processes are commonly used to describe the dynamics of complex systems arising in a wide range of application fields. In this paper we propose, on the basis of diffusion processes, two models concerned with the stochastic behavior of fatigue cracks in a system. They are then used to get the distribution of the failure time, the first time the crack size of at least one of the cracks exceeds a given value. Several properties of our proposed models are presented, and the unknown parameters are estimated by the method of maximum likelihood. From these an estimate of failure time distribution is obtained. In this part, contrary to common practice, we do not assume availability of failure data. © 2004 Wiley Periodicals, Inc. Naval Research Logistics, 2005     

Reliability of linear multistate multiple sliding window systems

This paper proposes a new model that generalizes the linear consecutive k‐out‐of‐r‐from‐n:F system to multistate case with multiple failure criteria. In this model (named linear multistate multiple sliding window system) the system consists of n linearly ordered multistate elements (MEs). Each ME can have different states: from complete failure up to perfect functioning. A performance rate is associated with each state. Several functions are defined for a set of integer numbers ρ in such a way that for each r ∈ ρ corresponding function f_r produces negative values if the combination of performance rates of r consecutive MEs corresponds to the unacceptable state of the system. The system fails if at least one of functions f_r for any r consecutive MEs for r ∈ ρ produces a negative value. An algorithm for system reliability evaluation is suggested which is based on an extended universal moment generating function. Examples of system reliability evaluation are presented. © 2005 Wiley Periodicals, Inc. Naval Research Logistics, 2005.     

Shock model in Markovian environment

A Markov modulated shock models is studied in this paper. In this model, both the interarrival time and the magnitude of the shock are determined by a Markov process. The system fails whenever a shock magnitude exceeds a pre‐specified level η. Nonexponential bounds of the reliability are given when the interarrival time has heavy‐tailed distribution. The exponential decay of the reliability function and the asymptotic failure rate are also considered for the light‐tailed case. © 2005 Wiley Periodicals, Inc. Naval Research Logistics, 2005     

质量功能展开与多约束条件下的概念设计

针对产品在设计时需要大量的资源,研究了资源的投入影响顾客满意度的问题.提出了质量功能展开与多约束条件相结合进行概念设计的方法.利用质量功能展开的基本原理,通过引进设计属性的实际可达水平和计划可达水平,给出了设计资源约束条件下的优化模型.最后以火控雷达的概念设计为例,以研制费用和研制进度为约束条件建立模型,计算说明此模型是有效的.     

几类可靠性增长试验的费用分析

贮连续检测情形、定期检测情形、根除失效源意义下的可靠性增长试验建立了费用分析模型,着重对实际中经常采用的定期检测试验的费用问题进行了细致的分析,从理论上导出了定期检测中系统失效时停止运行和不停止运行的最佳检测周期。     

Bin‐packing problem with concave costs of bin utilization

We consider a generalized one‐dimensional bin‐packing model where the cost of a bin is a nondecreasing concave function of the utilization of the bin. Four popular heuristics from the literature of the classical bin‐packing problem are studied: First Fit (FF), Best Fit (BF), First Fit Decreasing (FFD), and Best Fit Decreasing (BFD). We analyze their worst‐case performances when they are applied to our model. The absolute worst‐case performance ratio of FF and BF is shown to be exactly 2, and that of FFD and BFD is shown to be exactly 1.5. Computational experiments are also conducted to test the performance of these heuristics. © 2006 Wiley Periodicals, Inc. Naval Research Logistics, 2006     

Fully sequential indifference‐zone selection procedures with variance‐dependent sampling

Fully sequential indifference‐zone selection procedures have been proposed in the simulation literature to select the system with the best mean performance from a group of simulated systems. However, the existing sequential indifference‐zone procedures allocate an equal number of samples to the two systems in comparison even if their variances are drastically different. In this paper we propose new fully sequential indifference‐zone procedures that allocate samples according to the variances. We show that the procedures work better than several existing sequential indifference‐zone procedures when variances of the systems are different. © 2006 Wiley Periodicals, Inc. Naval Research Logistics, 2006     

Production scheduling with history‐dependent setup times

We consider a parallel‐machine scheduling problem with jobs that require setups. The duration of a setup does not depend only on the job just completed but on a number of preceding jobs. These setup times are referred to as history‐dependent. Such a scheduling problem is often encountered in the food processing industry as well as in other process industries. In our model, we consider two types of setup times—a regular setup time and a major setup time that becomes necessary after several “hard‐to‐clean” jobs have been processed on the same machine. We consider multiple objectives, including facility utilization, flexibility, number of major setups, and tardiness. We solve several special cases assuming predetermined job sequences and propose strongly polynomial time algorithms to determine the optimal timing of the major setups for given job sequences. We also extend our analysis to develop pseudopolynomial time algorithms for cases with additional objectives, including the total weighted completion time, the total weighted tardiness, and the weighted number of tardy jobs. © 2012 Wiley Periodicals, Inc. Naval Research Logistics, 2012     

Parametric inference for component distributions from lifetimes of systems with dependent components

In system reliability analysis, for an n ‐component system, the estimation of the performance of the components in the system is not straightforward in practice, especially when the components are dependent. Here, by assuming the n components in the system to be identically distributed with a common distribution belonging to a scale‐family and the dependence structure between the components being known, we discuss the estimation of the lifetime distributions of the components in the system based on the lifetimes of systems with the same structure. We develop a general framework for inference on the scale parameter of the component lifetime distribution. Specifically, the method of moments estimator (MME) and the maximum likelihood estimator (MLE) are derived for the scale parameter, and the conditions for the existence of the MLE are also discussed. The asymptotic confidence intervals for the scale parameter are also developed based on the MME and the MLE. General simulation procedures for the system lifetime under this model are described. Finally, some examples of two‐ and three‐component systems are presented to illustrate all the inferential procedures developed here. © 2012 Wiley Periodicals, Inc. Naval Research Logistics, 2012