Dynamic globularization prediction during cogging process of large size TC11 titanium alloy billet with lamellar structure

The flow behavior and dynamic globularization of TC11 titanium alloy during subtransus deformation are investigated through hot compression tests. A constitutive model is established based on physical-based hardening model and phenomenological softening model. And based on the recrystallization mechanisms of globularization, the Avrami type kinetics model is established for prediction of globularization fraction and globularized grain size under large strain subtransus deformation of TC11 alloy. As the preliminary application of the previous results, the cogging process of large size TC11 alloy billet is simulated. Based on subroutine development of the DEFORM software, the coupled simulation of one fire cogging process is developed. It shows that the predicted results are in good agreement with the experimental results in forging load and microstructure characteristic, which validates the reliability of the developed FEM subroutine models.     

Effect of post weld heat treatment on tensile properties and microstructure characteristics of friction stir welded armour grade AA7075-T651 aluminium alloy

This paper reports the effects of post weld heat treatments, namely artificial ageing and solution treatment followed by artificial ageing, on microstructure and mechanical properties of 12 mm thick friction stir welded joints of precipitation hardenable high strength armour grade AA7075-T651 aluminium alloy. The tensile properties, such as yield strength, tensile strength, elongation and notch tensile strength, are evaluated and correlated with the microhardness and microstructural features. The scanning electron microscope is used to characterie the fracture surfaces. The solution treatment followed by ageing heat treatment cycle is found to be marginally beneficial in improving the tensile properties of friction stir welds of AA7075-T651 aluminium alloy.     

高速电弧喷涂FeCrBSiMnNbW非晶纳米晶涂层组织及性能

研究开发了一种FeCrBSiMnNbW新型喷涂粉芯丝材,并采用自动化高速电弧喷涂技术在镁合金基体上制备了FecrBsiMnNbw非晶纳米晶涂层。对Fe基非晶纳米晶涂层和传统的3Cr13涂层的组织结构、力学性能以及油润滑条件下的摩擦学性能进行了对比分析,结果表明：与3Cr13涂层相比,铁基非晶纳米晶涂层组织更加致密,孔隙率低,具有相对较高的硬度和拉伸结合强度;形成了非晶相和纳米晶相组成的复合结构,使得涂层具备更好的摩擦学性能。     

AZ91D镁合金表面纳米TiO_2复合微弧氧化层耐蚀性能研究

为了提高AZ91D镁合金微弧氧化陶瓷层的耐蚀能力,采用Na2SiO3电解液,添加入纳米TiO2,经微弧氧化,纳米TiO2颗粒复合入陶瓷层中,形成表面质量良好的纳米复合陶瓷质氧化膜。通过与普通微弧氧化陶瓷层比较,结果表明：纳米TiO2复合微弧氧化陶瓷层孔隙率降低,致密性提高,抗盐雾腐蚀性能提高1倍以上。     

防毒面具滤毒罐吸附剂的发展与展望

现有防毒面具滤毒罐主要使用活性炭或浸渍炭作为吸附剂,存在如存储周期和有效使用时间均较短的缺陷。在回顾防毒面具及其滤毒罐吸附剂的基础上,对防毒面具滤毒罐吸附剂的发展进行了展望。     

外加电位条件下7A52铝合金应力腐蚀开裂敏感性研究

摘要：采用电化学极化手段和慢应变速率拉伸试验,结合扫描电镜观察合金断口形貌,研究了外加电位对7A52铝合金应力腐蚀开裂敏感性的影响。研究结果表明：合金在3．5％NaCl溶液中的应力腐蚀开裂敏感性与外加电位有强烈的相关性,开裂敏感性在外加电位为一0．95V时最低,外加电位起到阴极保护的作用;在外加电位为一1V时有所升高,但仍然低于开路电位条件下的敏感性;在一1．1V时最高,应力腐蚀过程以氢脆为主;在一1．2V时又有所降低,阴极析出的氢以气态逸出而降低应力腐蚀开裂敏感性。     

挤压铸造ZA27合金阻尼性能研究

对比研究了ＺＡ２７合金挤压铸造和重力铸造时的阻尼性能,结果表明：挤压铸造试样内耗高于重力铸造,是重力铸造的１．２倍;挤压铸造试样传递函数低于重力铸造;在频率高于２５　Ｈｚ时,ＺＡ２７合金的阻尼作用效果明显,且挤压铸造成型的机件振动衰减效果比重力铸造强．     

喷涂层接触疲劳失效信号响应试验研究

采用超音速等离子喷涂设备制备了铁基自熔剂合金涂层,通过球盘式接触疲劳试验机考察了喷涂层的疲劳行为,使用扫描电子显微镜对涂层的截面和失效形貌进行了表征,研究了不同信号响应对涂层接触疲劳失效形式的指示作用。结果表明：在该应力水平下,喷涂层的接触疲劳失效形式为点蚀和分层失效。振动和扭矩信号的响应可以反馈不同的失效过程,点蚀失效过程中信号呈现渐变的特征,而分层失效过程中信号则发生明显的阶跃。     

新型航空铝合金材料复杂形貌点蚀损伤应力集中效应分析

根据7B04铝合金材料试件模拟加速点蚀试验检测结果,并结合铝合金材料点蚀行为机制、微观结构特征与随机性过程本质,构建由多个微观椭球体合成的楔入型与合围型两种典型复杂形貌点蚀损伤模型.采用ANSYS有限元方法建模并基于线弹性断裂力学,对上述两种点蚀损伤模型的应力集中效应进行计算与分析.研究发现:两种复杂形貌特征的点蚀损伤...     

原位反应电火花沉积TiN陶瓷增强相的工艺性能

以TC4钛合金为电极,氮气作为反应气和保护气,在45钢表面原位反应生成含TiN的沉积层。对电压、电容、频率、转速和比沉积时间5个沉积层厚度影响因子,各设4个工艺水平,进行正交试验,研究多项工艺参数同时变化时沉积层厚度的变化规律。结果表明：选用电容为120μF,输出电压145 V,比沉积时间3 min/cm2时可获得综合质量最优的沉积层。电火花反应沉积层与基体形成冶金结合,沉积层均匀致密,厚度约为30～40μm,主要由TiN、FeTi和Fe9.64Ti0.36组成。沉积层的弹性模量为183.614 GPa,而纳米硬度达14.039 GPa,是基体的4倍。结果表明：原位反应电火花沉积可有效改善材料的表面性能。