纺织涂层行业消防安全现状及对策研究

纺织涂层工艺是纺织行业深加工不可缺少的组成部分,纺织涂层行业在带来经济效益的同时,也带来了诸多安全生产隐患。简要介绍了纺织涂层技术,分析了纺织涂层行业的火灾危险性,从完善安全技术法规、完善安全管理体系、建立安全管理机构、严格审批等方面提出了相应的消防安全对策和建议。     

纳米颗粒和非晶相复合刷镀层n-Al2O3／Ni-P的制备

采用纳米电刷镀技术在钢基体表面制备了n-Al2O3/Ni-P复合刷镀层,研究了复合刷镀液中纳米颗粒含量、刷镀电压和刷镀笔移动速度对复合刷镀层中P和Al2O3含量的影响.优化后的工艺参数范围为刷镀液中n-Al2O3颗粒含量20～30 g/L、刷镀电压8～12 V、刷镀笔移动速度5～10 m/min.制备的n-Al2O3/Ni-P复合刷镀层组织致密,含有纳米颗粒和非晶相.     

应用电弧喷涂技术治理舰船钢结构腐蚀

本文论述了舰船钢结构的腐蚀机理,腐蚀特点及影响因素.指出电弧喷涂铝复合涂层能够长期有效地对舰船钢结构进行腐蚀保护,延长舰船钢结构的使用寿命,这是其它任何腐蚀防护技术都难以实现的.电弧喷涂铝复合涂层的具体涂层设计是:电弧喷涂铝金属涂层十有机封闭涂料涂层十常规舰船面层涂料涂层.     

碳化硼表面金属化初步研究

为了降低碳化硼(B,C)与金属钎焊连接的温度,采用真空熔结Al基钎料的方法,在1000℃时对其进行了表面金属化处理,SEM和EDAX观察分析B4C与钎料结合断面的形貌和元素面分布,发现B4C与钎料界面发生了互扩散,界面结合致密,形成冶金结合.     

基于等效电路和点电流源的潜艇水下腐蚀电场估算

为了对潜艇涂层破损状态的水下腐蚀电场进行快速评估,基于电化学腐蚀原理和潜艇结构特点,建立潜艇涂层局部破损时的腐蚀电流等效电路,对潜艇涂层局部破损时的腐蚀电流强度进行估算,并基于点电流源对潜艇腐蚀电场建模,将潜艇涂层破损部位和裸露螺旋桨等效为点电流源,利用点电流源在分层介质中的电场计算公式对潜艇涂层破损时的腐蚀稳恒电场进行估算。与某型潜艇腐蚀电场商业有限元软件COMSOL仿真结果对比表明：该估算方法得到的潜艇表面腐蚀电流和不同路径电场分布曲线规律与COMSOL仿真结果基本一致,电流估算值相对误差不超过6.5%,电场各分量峰峰值相对误差不超过18%。     

高硬热喷涂层的缓进给切削试验

采用高硬材料切削过程中常用的2种刀具材料CBN和YG610,应用缓进给的模式对高硬喷涂层进行切削试验。试验结果表明：采用小进给切削模式YG610刀具切削高硬热喷涂层可以获得较理想的刀具耐用度,并且加工表面质量可以达到Ra1以下,具备了以车代磨的基本条件。高硬材料切削常用的刀具CBN在切削过程中出现了较严重的非正常破损现象。通过对试验现象的分析,可以认为冲击性和高硬度的同时存在是喷涂层切削的最重要特性。因此,喷涂层切削刀具需要同时具备较高的韧性和硬度。     

Evaluation of effectiveness of polymer coatings in reducing blast-induced deformation of steel plates

Incorporating elastomers such as polymers in protective structures to withstand high energetic dynamic loads, has gained significant interest. The main objective of this study is to investigate the influence of a Polyurea coating towards the blast-induced response in steel plates. As such, Polyurea coated steel plates were tested under near-field blast loads, produced by the detonation of 1 kg of spherical nitromethane charges, at a standoff distance of 150 mm. Mild steel (XLERPLATE 350) and high-strength steel (BIS80) plates with thicknesses of 10 mm were Polyurea coated with thicknesses of 6 mm and 12 mm on either the front (facing the charge) or the back face. The deformation profiles were measured using 3D scanning. Numerical simulations were performed using the non-linear finite element code LS-DYNA. The strain-dependent behaviour of the steel and Polyurea were represented by Johnson-cook and Money-Rivlin constitutive models, respectively. The numerical models were validated by comparing the plate deflection results obtained from the experiments and were then used in the subsequent parametric study to investigate the optimum thickness of the Polyurea coating. The results indicate that back face coating contributes towards an approximately 20% reduction in the residual deformation as well as the absence of melting of the Polyurea layer, while the front-face coating can be used a means of providing additional standoff distance to the steel plates.     

光学镀膜宽带膜厚监控系统

针对过去的宽带膜厚监控法必须依赖镀制前设定的目标透射率 (反射率 )的固有缺陷 ,提出了在蒸镀过程中及时拟合出所镀层的膜厚、色散系数 (折射率 )等参数 ,并据此不断修正目标透射率 (反射率 )的设想 ,从而从根本上克服过去的宽带膜厚监控法的固有缺陷。建立了基于修正膜层目标光谱特性的宽带膜厚监控系统 ,阐述了它的结构和工作原理。进行了稳定性实验及一系列镀膜监控实验 ,实验结果表明 ,该系统透射率的重复测量精度优于 2‰ ,膜厚监控精度较高 ,重复性好 ,各层的终点膜厚判定精度优于 1 %。