铝导线短路熔珠对固体可燃物引燃能力实验研究

在模拟试验平台上进行了铝导线短路熔珠引燃棉布、聚氨酯泡沫塑料和纸张的试验,得到了不同材料的临界加栽电压值和引燃规律。初步分析了加栽电压与短路熔珠粒径及引燃能力的关系。结果表明,随着短路电压增大,导线熔珠的粒径逐渐增大,熔珠对固体材料的引燃能力逐渐增强,氧指数越低、表面粗糙、易蓄热的材料越容易被点燃。棉布、聚氨酯泡沫塑料和纸屑被引燃的短路临界电压分别为50V、35V和45V。     

圆柱形容器爆炸焊接数值模拟与实验

针对深空探测采样容器的特殊要求,进行爆炸焊接严实密封技术研究。利用非线性动力学软件进行铝质柱形容器爆炸焊接数值模拟,得到各种焊接初始参数的影响规律,确定较佳焊接初始参数及容器结构尺寸,并进行实验验证。实验结果表明:外盖角度为7°时,1mm壁厚外盖配4mm壁厚内圆柱或2mm壁厚外盖配6mm壁厚内圆柱,配以较合适炸药厚度,密实焊接效果较理想。研究结果为深空探测采样容器结构设计提供了较好的参考。     

烟火药剂在新型焊接技术中的应用

介绍了烟火药焊接技术的发展,设计了一种在新型焊接技术中使用的高能烟火点火药剂配方,并对其点火效率和燃烧性能进行了实验研究,研究结果表明,新配方高能点火药的点火效率远远高于黑火药,保证了以高热剂为主要能源的新型燃烧型焊条的可靠快速引燃。     

碱性焊条药皮处理条件对焊缝金属扩散氢影响的研究

对降低手工焊条熔敷金属扩散氢的研究多是从原材料及冶金方面考虑的,在工艺上则统一要求焊条烘干后立即使用.这样,焊条从出厂到被使用过程中总会被烘干2～3次,这种重复烘干对扩散氢的影响尚未有人探讨过.针对这种情况,研究了碱性焊条在不同药皮处理条件(主要是烘干次数不同)下焊缝金属中的扩散氢.试验结果及分析表明,经重复烘干─吸潮─烘干处理后,焊条药皮中吸水性强的Na+吸水行为受到限制,从而熔敷金属中的扩散氢显著降低.     

爆炸复合接头剪切强度测试方法研究

参照正交各向异性层压复合板层间剪切强度的测试方法,提出了用于测试爆炸复合接头复合界面剪切强度的3种方法;并建立三维有限元模型,分别对3种测试方法进行模拟;最后分别对3种方法进行了测试试验.结果表明,3种试验方法均能有效测试爆炸复合接头的剪切强度,其中对称试件双切口拉伸法最适合实际应用.     

钢焊丝脉冲GMA焊最佳熔滴过渡形式的参数模型

基于磁流体微扰动“失稳”的原理,建立了钢焊丝脉冲GMA焊最佳熔滴过渡形式的参数模型。通过试验对比,验证了该模型的工程实用性。     

Effect of fusion welding processes on tensile properties of armor grade,high thickness,non-heat treatable aluminium alloy joints

AA5059 is one of the high strength armor grade aluminium alloy that finds its applications in the military vehicles due to the higher resistance against the armor piercing (AP) threats. This study aimed at finding the best suitable process among the fusion welding processes such as gas tungsten arc welding (GTAW) and gas metal arc welding (GMAW) by evaluating the tensile properties of AA5059 aluminium alloy joints. The fracture path was identified by mapping the low hardness distribution profile (LHDP) across the weld cross section under tensile loading. Optical and scanning electron microscopies were used to characterize the microstructural features of the welded joints at various zones. It is evident from the results that GTAW joints showed superior tensile properties compared to GMAW joints and this is primarily owing to the presence of finer grains in the weld metal zone (WMZ) and narrow heat-affected zone (HAZ). The lower heat input associated with the GTAW process effectively reduced the size of the WMZ and HAZ compared to GMAW process. Lower heat input of GTAW process results in faster cooling rate which hinders the grain growth and reduces the evaporation of magnesium in weld metal compared to GMAW joints. The fracture surface of GTAW joint consists of more dimples than GMAW joints which is an indication that the GTAW joint possess improved ductility than GMAW joint.     

917低磁钢与铝合金爆炸焊接复合实验研究

采用异种金属爆炸焊接复合技术 ,研制了 91 7低磁钢与LF5、LF2 1、LF1 1等铝合金的爆炸焊接复合板 ,并对该铝—钢复合板力学性能进行了实验研究 ,对复合界面进行了金相分析 .实验结果表明 ,该铝—钢复合板复合界面物理结合良好 ,其抗剪和抗弯强度满足实船使用要求     

Optimization of process parameters of the activated tungsten inert gas welding for aspect ratio of UNS S32205 duplex stainless steel welds

The activated TIG (ATIG) welding process mainly focuses on increasing the depth of penetration and the reduction in the width of weld bead has not been paid much attention. The shape of a weld in terms of its width-to-depth ratio known as aspect ratio has a marked influence on its solidification cracking tendency. The major influencing ATIG welding parameters, such as electrode gap, travel speed, current and voltage, that aid in controlling the aspect ratio of DSS joints, must be optimized to obtain desirable aspect ratio for DSS joints. Hence in this study, the above parameters of ATIG welding for aspect ratio of ASTM/UNS S32205 DSS welds are optimized by using Taguchi orthogonal array (OA) experimental design and other statistical tools such as Analysis of Variance (ANOVA) and Pooled ANOVA techniques. The optimum process parameters are found to be 1 mm electrode gap, 130 mm/min travel speed, 140 A current and 12 V voltage. The aspect ratio and the ferrite content for the DSS joints fabricated using the optimized ATIG parameters are found to be well within the acceptable range and there is no macroscopically evident solidification cracking.     

Feasibility of surface-coated friction stir welding tools to join AISI 304 grade austenitic stainless steel

An attempt is made to develop the tools that are capable enough to withstand the shear, impact and thermal forces that occur during friction stir welding of stainless steels. The atmospheric plasma spray and plasma transferred arc hardfacing processes are employed to deposit refractory ceramic based composite coatings on the Inconel 738 alloy. Five different combinations of self-fluxing alloy powder and 60% ceramic reinforcement particulate mixtures are used for coating. The best friction stir welding tool selected based on tool wear analysis is used to fabricate the austenitic stainless steel joints.