On the optimal policies of an exponential machine repair problem

We consider an exponential repair model with s machines and one repairman. The machines' failure rates are equal but the repair rate may change from machine to machine. The repairman repairs the failed machines one at a time and in the course of his work he may even interrupt repairing one machine and start another. We compare repair policies and prove an optimality result by means of stochastic order. The proof is based on representing the compared models simultaneously in a special way and comparing then the sample paths of the interesting stochastic processes.     

The optimal burn-in testing of repairable equipment

The subject of this paper is the utilization of the “infant mortality” or decreasing failure rate effect to improve the reliability of repairable devices. Decreasing failure rate implies the possibility that devices which exhibit it can be improved by “burn-in testing” of each unit. Such a test serves to accumulate operating time while shielded from the full costs and consequences of failure. A general formulation of the burn-in test decision for repairable devices is presented and some special cases are solved. A class of models, indexed by the degree of partial replacement present in the repair process, is considered and numerical results for the optimal policy are given for several members of that class. A comparison of those results reveals the profitability of testing increases with the complexity of the repairable device.     

Asymptotic properties of imperfect repair models and estimation of repair efficiency

The aim of this articles is to study the asymptotic behavior of two imperfect repair models, called Arithmetic Reduction of Intensity and Arithmetic Reduction of Age models. These models have been proposed by Doyen and Gaudoin (Reliab Eng Syst Safe 84 (2004) 45–56) and include many usual virtual age models. First, it is proved that the failure intensity of these models is asymptotically almost surely equivalent to a deterministic increasing function with a cumulative error proportional to a logarithm. Second, the almost sure convergence and asymptotic normality of several estimators of repair efficiency are derived, when the wear‐out process without repair is known. Finally, the coverage rate of the asymptotic confidence intervals issued from those estimators is empirically studied. © 2010 Wiley Periodicals, Inc. Naval Research Logistics, 2010     

The performance of cannibalization policies in a maintenance system with spares,repair, and resource constraints

This article presents the results of comparing the performance of several cannibalization policies using a simulation model of a maintenance system with spares, repair, and resource constraints. Although the presence of cannibalization has been incorporated into a number of maintenance system models reported in the literature, the questions of whether cannibalization should be done and what factors affect canibalization have received little attention. Policies tested include both no cannibalization and unlimited cannibalization as well as other based on the number of maintenance personnel available, the short-term machine failure rate at the time of cannibalization, and the relationship between the mean cannibalization and repair rates. The best policies found are those that allow cannibalization only when it can be done quickly relative to repair or when it can be done without delaying part repair actions. The policy of complete cannibalization (always cannibalize when it is possible) is found to perform poorly except when either average maintenance personnel utilization is very low or when mean cannibalization times are very short relative to mean repair times. The latter result casts doubts on the appropriateness of the assumption of complete cannibalization in many models in the literature.     

Periodic replacement when minimal repair costs vary with time

A policy of periodic replacement with minimal repair at failure is considered for a complex system. Under such a policy the system is replaced at multiples of some period T while minimal repair is performed at any intervening system failures. The cost of a minimal repair to the system is assumed to be a nonde-creasing function of its age. A simple expression is derived for the expected minimal repair cost in an interval in terms of the cost function and the failure rate of the system. Necessary and sufficient conditions for the existence of an optimal replacement interval are exhibited in the case where the system life distribution is strictly increasing failure rate (IFR).     

A generalized model for the economic design of x̄control charts for production systems with increasing failure rate and early replacement

This article generalizes the model for the economic design of x̄-control charts of Duncan [4], starting from the more recent papers of Lorenzen and Vance [8] and Banerjee and Rahim [3]. The classical model of Duncan [4] and its several extensions including the unified model of Lorenzen and Vance [8] assumed exponentially distributed in-control periods and provided uniform sampling schemes. Banerjee and Rahim [3], however, assumed a Weibull-distributed in-control period having an increasing failure rate and used variable sampling intervals. The present article is an extension of the work of Banerjee and Rahim [3], where a general distribution of in-control periods having an increasing failure rate is assumed and the possibility of age-dependent repair before failure is considered. Several different truncated and nontruncated probability models are chosen. It is proposed that economic benefits can be achieved by adopting a nonuniform inspection scheme and by truncating a production cycle when it attains a certain age. Numerical examples are presented to support this proposition. Finally, the effect of model specification in the choice of failure mechanism is investigated. © 1993 John Wiley & Sons, Inc.     

On the behavior and shape of mixture failure rates from a family of IFR Weibull distributions

Populations of many types of component are heterogeneous and often consist of a small number of different subpopulations. This is called a mixture and it arises in a number of situations. For example, a majority of products in industrial populations are mixtures of defective items with shorter lifetimes and standard items with longer lifetimes. It is a well‐known result that distributions with decreasing failure rates are closed under mixture. However, mixtures of distributions with increasing failure rates are not easily classifiable. If the subpopulations involved in the mixture have increasing failure rates, there might be some upward movement in the mixture and later a general downward pull towards the strongest component. Little work has been done in describing the shape of mixture failure rates when all subpopulations do not have decreasing failure rate. In this paper, we present general results that describe the shape and behavior of a failure rate of a mixture obtained from two Weibull subpopulations with strictly increasing failure rates. © 2004 Wiley Periodicals, Inc. Naval Research Logistics, 2004     

Analysis of a two-component series system with a geometric process model

In this article, a geometric process model is introduced for the analysis of a two-component series system with one repairman. For each component, the successive operating times form a decreasing geometric process with exponential distribution, whereas the consecutive repair times constitute an increasing geometric process with exponential distribution, but the replacement times form a renewal process with exponential distribution. By introducing two supplementary variables, a set of partial differential equations is derived. These equations can be solved analytically or numerically. Further, the availability and the rate of occurrence of failure of the system are also determined. © 1996 John Wiley & Sons, Inc.     

A deterministic inventory model for reparable items

A reparable inventory system has two distinct inventories within it—the inventory of items ready-for-issue and the inventory of carcasses available for repair. A reparable item is usually rebuilt upon failure, but the scrap rate in the repair process is generally positive. Consequently, new items must be procured from time to time to replace those item: which were scrapped. The ready-for-issue inventory has two input sources—procurement and repair, This paper develops a deterministic inbentory model for the reparable inventory system, and determines the optimal procurement and repair quantities.     

Multivariate age-dependent imperfect repair

In this article we consider models of systems whose components have dependent life lengths with specific multivariate distributions. Upon failure, components are repaired. Two types of repair are distinguished. After perfect repair, a unit has the same life distribution as a new item. After imperfect repair, a unit has the life distribution of an item which is of the same age but has never failed. We study a model in which the mechanism for determining the nature of the repair is age dependent.     

Machine maintenance with workload considerations

Machine maintenance is modeled in the setting of a single‐server queue. Machine deterioration corresponds to slower service rates and failure. This leads to higher congestion and an increase in customer holding costs. The decision‐maker decides when to perform maintenance, which may be done pre‐emptively; before catastrophic failures. Similar to classic maintenance control models, the information available to the decision‐maker includes the state of the server. Unlike classic models, the information also includes the number of customers in queue. Considered are both a repair model and a replacement model. In the repair model, with random replacement times, fixed costs are assumed to be constant in the server state. In the replacement model, both constant and variable fixed costs are considered. It is shown in general that the optimal maintenance policies have switching curve structure that is monotone in the server state. However, the switching curve policies for the repair model are not always monotone in the number of customers in the queue. Numerical examples and two heuristics are also presented. © 2007 Wiley Periodicals, Inc. Naval Research Logistics, 2007     

装甲装备修理对象修理工作量的分布模型及应用

通过论述当今典型军队战时修理机构任务的划分,给出了装甲装备修理对象按照修理工作量和按照修理时间分布的2种模型,结合俄陆军各级修理机构修理时限的划分,计算得到了典型装甲装备的技术故障和战损产生的修理对象在各级修理机构的概率分布,为开展战损研究提供了一条新途径,对提高技术保障方案的准确性有积极作用。     

On failure modeling

A promising approach to failure modeling, in particular to developing failure-time distributions, is discussed. Under this approach, system state or wear and tear is modeled by an appropriately chosen random process—for example, a diffusion process—and the occurrences of fatal shocks are modeled by a Poisson process whose rate function is state dependent. The system is said to fail when either wear and tear accumulates beyond an acceptable or safe level or a fatal shock occurs. This approach has significant merit. First, it provides revealing new insights into most of the famous and frequently used lifetime distributions in reliability theory. Moreover, it suggests intuitively appealing ways for enhancing those standard models. Indeed, this approach provides a means of representing the underlying dynamics inherent in failure processes. Reasonable postulates for the dynamics of failure should lend credence to the prediction and estimation of reliability, maintainability, and availability. In other words, accuracy of representation could lead to better, more reliable prediction of failure.     

Optimal policy of continuous and discrete replacement with minimal repair at failure

This article considers combined continuous and discrete replacement with minimal repair at failure, in which a unit is replaced at time T or at number N of uses. Both optimal time T* and number N* to minimize the expected cost rate are discussed. They are found by unique solutions of equations when the hazard rates are monotonously increasing. A numerical example is given.     

A dynamic-programming approach to continuous-review obsolescent inventory problems

Inventory models of modern production and service operations should take into consideration possible exogenous failures or the abrupt decline of demand resulting from obsolescence. This article analyzes continuous-review versions of the classical obsolescence problem in inventory theory. We assume a deterministic demand model and general continuous random times to obsolescence (“failure”). Using continuous dynamic programming, we investigate structural properties of the problem and propose explicit and workable solution techniques. These techniques apply to two fairly wide (and sometimes overlapping) classes of failure distributions: those which are increasing in failure rate and those which have finite support. Consequently, several specific failure processes in continuous time are given exact solutions. © 1997 John Wiley & Sons, Inc. Naval Research Logistics 44: 757–774, 1997     

Transient analysis of Markov models of fault‐tolerant systems with deferred repair using split regenerative randomization

The (standard) randomization method is an attractive alternative for the transient analysis of continuous time Markov models. The main advantages of the method are numerical stability, well‐controlled computation error, and ability to specify the computation error in advance. However, the fact that the method can be computationally very expensive limits its applicability. In this paper, we develop a new method called split regenerative randomization, which, having the same good properties as standard randomization, can be significantly more efficient. The method covers reliability‐like models with a particular but quite general structure and requires the selection of a subset of states and a regenerative state satisfying some conditions. For a class of continuous time Markov models, model class C₂, including typical failure/repair reliability‐like models with exponential failure and repair time distributions and deferred repair, natural selections are available for both the subset of states and the regenerative state and, for those natural selections, theoretical results are available assessing the efficiency of the method in terms of “visible” model characteristics. Those results can be used to anticipate when the method can be expected to be competitive. We illustrate the application of the method using a large class C₂ model and show that for models in that class the method can indeed be significantly more efficient than previously available randomization‐based methods. © 2006 Wiley Periodicals, Inc. Naval Research Logistics, 2006     

建立不工作失效率理论预测模型的具体方法

本文介绍了建立不工作失效率理论预测模型的具体方法和途径,提出检验数据是否可用的五条标准,并讨论了模型建立过程中应注意的几个特殊因素。     

Bounding the optimal burn‐in time for a system with two types of failure

Burn‐in is a widely used method to improve the quality of products or systems after they have been produced. In this paper, we consider the problem of determining bounds to the optimal burn‐in time and optimal replacement policy maximizing the steady state availability of a repairable system. It is assumed that two types of system failures may occur: One is Type I failure (minor failure), which can be removed by a minimal repair, and the other is Type II failure (catastrophic failure), which can be removed only by a complete repair. Assuming that the underlying lifetime distribution of the system has a bathtub‐shaped failure rate function, upper and lower bounds for the optimal burn‐in time are provided. Furthermore, some other applications of optimal burn‐in are also considered. © 2004 Wiley Periodicals, Inc. Naval Research Logistics, 2004     

System reliability based on diffusion models for fatigue crack growth

Diffusion processes are commonly used to describe the dynamics of complex systems arising in a wide range of application fields. In this paper we propose, on the basis of diffusion processes, two models concerned with the stochastic behavior of fatigue cracks in a system. They are then used to get the distribution of the failure time, the first time the crack size of at least one of the cracks exceeds a given value. Several properties of our proposed models are presented, and the unknown parameters are estimated by the method of maximum likelihood. From these an estimate of failure time distribution is obtained. In this part, contrary to common practice, we do not assume availability of failure data. © 2004 Wiley Periodicals, Inc. Naval Research Logistics, 2005     

Optimal burn‐in procedure for periodically inspected systems

Burn‐in is a widely used method to improve the quality of products or systems after they have been produced. In this paper, we study burn‐in procedure for a system that is maintained under periodic inspection and perfect repair policy. Assuming that the underlying lifetime distribution of a system has an initially decreasing and/or eventually increasing failure rate function, we derive upper and lower bounds for the optimal burn‐in time, which maximizes the system availability. Furthermore, adopting an age replacement policy, we derive upper and lower bounds for the optimal age parameter of the replacement policy for each fixed burn‐in time and a uniform upper bound for the optimal burn‐in time given the age replacement policy. These results can be used to reduce the numerical work for determining both optimal burn‐in time and optimal replacement policy. © 2007 Wiley Periodicals, Inc. Naval Research Logistics, 2007