30mm半穿甲弹斜侵彻陶瓷/钢复合装甲的弹着角效应研究

设计了30mm半穿甲弹斜侵彻陶瓷/钢复合靶的弹道试验,采用高速摄像记录了弹靶作用过程,研究了弹着角、弹丸位移以及背板变形挠度的图像测量方法,通过仿真验证了该方法的可行性与准确性.基于高速摄像序列图像对弹靶作用过程进行了测量分析,结合试验数据研究了弹着角对半穿甲弹侵彻效能的影响.结果表明:弹着角导致弹丸受靶板的不对称阻力作用,侧向力及侧向力矩使得弹丸在侵彻过程中不断偏转,表现为侵彻路径呈曲线;在相同速度条件下,随着弹着角的增大,侵靶时间延长,背板变形挠度减小,侵彻效能降低.     

预制破片侵彻靶板临界跳飞角变化规律

为研究预制破片侵彻靶板的临界跳飞角变化规律,采用数值仿真的方法对预制破片侵彻靶板的临界跳飞角变化规律进行分析.利用LS-DYNA有限元仿真软件,建立了不同形状预制破片侵彻靶板的仿真模型,通过与试验结果相对比的方式验证了模型的可信性.分析了破片形状、破片形状比例系数、破片入射速度和靶板厚度对临界跳飞角的影响规律.分析结果表明:在相同条件下,破片临界跳飞角按照圆柱形、方形和球形预制破片的顺序依次减小,随着破片入射速度和破片形状比例系数的增大而增大,并在一定范围内随着靶板厚度的增加而减小.     

不同侵彻速度下陶瓷复合装甲等效均质钢靶板的建立

利用有限元软件ANSYS/LS-DYNA对钨合金长杆弹侵彻陶瓷复合装甲与均质钢进行了数值仿真。重点分析了长杆弹垂直侵彻复合装甲全过程,研究了钨合金长杆弹体入射速度与弹体剩余动能、损失动能之间的关系。同时,拟合了长杆弹在不同入射速度侵彻均质钢靶下弹体剩余动能与靶板厚度之间的关系。并根据终点效应关系式,建立了弹体在不同入射速度下陶瓷复合装甲的均质钢等效靶板。分析结果表明,陶瓷复合装甲等效均质钢靶板厚度随弹体入射速度呈先增加后稳定趋势。研究结果对毁伤效能试验与战斗部设计等具有一定的参考价值和借鉴意义。     

着靶速度对侵彻膨胀弹横向效应的影响

在建立弹靶模型的基础上,采用有限元软件LS-DYNA对装填尼龙的侵彻膨胀弹以不同着靶速度侵彻4340钢靶板的过程进行了数值模拟。结果表明:着靶速度对侵彻膨胀弹横向效应的产生有一定的影响。在PELE能够穿透靶板的前提下,随着着靶速度的进一步增加,横向效应的作用区域呈现出先减小后增大的趋势,而PELE穿透靶板后的速度损失越来越小;综合考虑横向效应的有效发挥和常规发射条件,PELE着靶速度的选取应选取800 m/s~1 300 m/s较为合适。     

层叠型缓冲靶板对弹载测试仪的保护作用研究

使用空气炮模拟火炮发射时的高过载环境对弹载测试仪进行测试时,弹丸撞击靶板会产生尖峰脉冲对测试仪造成严重的损伤,为提高测试仪的存活性,展开对缓冲靶板层叠方式(不同材质的靶板相互叠加的叠层结构)的研究。通过撞击动力学理论描述弹丸对靶板的压缩和侵彻行为,并结合动量守恒和能量守恒定律计算出靶板参数和传递到靶板上的冲量的关系。使用ANSYS/LS-DYNA建立弹丸正侵彻靶板模型,弹丸速度为200 m/s、质量为5.5 kg,仿真结果表明：3层总厚度450 mm的泡沫铝+泡沫铝+橡胶组合方式能有效消除尖峰脉冲并缩短弹丸对靶板的作用时间,加速度均值约为7 000g,脉宽为2.8 ms。受条件限制,空气炮试验采用弹丸质量为5.5 kg、速度为150 m/s,并将缓冲靶板的单层厚度减小到100 mm,结果表明：在泡沫铝+泡沫铝+橡胶组合方式下,弹丸结构和测试仪功能完好,加速度均值约为27 000g,脉宽为0.55 ms。     

基于层裂机理的弹体侵彻混凝土的工程模型

以斜侵彻过程中的终点弹道为研究对象,基于动态球形空腔膨胀理论给出的阻力函数理论公式和开坑阶段的表面层裂机理,建立了能够综合考虑弹头形状、开坑区深度的斜侵彻深度预测模型,并进一步推导了能够适用不同弹头形状的弹体过载时程曲线计算公式。预测模型得到的侵彻深度和过载与试验结果吻合较好。研究结果可为弹体与混凝土靶的斜侵彻弹道分析和弹丸头部设计提供一定帮助。     

金属靶体材料动力硬度测试及动态阻力分析

以高速侵彻下45钢靶体侵彻阻力为研究对象,开展了弹体高速侵彻45钢靶体试验,获取了典型弹体对45钢靶体的成坑参数。基于高速侵彻阻力模型对靶体侵彻阻力及影响因素进行分析。结合流体动力学侵彻模型对不同弹体材料侵彻45钢靶体侵彻深度规律进行研究。研究结果表明:随着撞击速度的增大,45钢的靶体阻力从5. 13 GPa减小到3. 7 GPa;基于材料动力硬度测试方法的靶体动态阻力测试结果和理论计算结果吻合较好;随着靶体动态屈服强度的增大,靶体阻力呈线性增大的趋势;侵彻深度及靶体动态阻力理论计算结果和试验数据吻合较好,说明所提动态阻力确定方法可行,可为高速侵彻动力学研究提供参考。     

半穿甲战斗部侵彻运动加筋板数值模拟

为了研究加筋靶板的运动对半穿甲战斗部侵彻性能的影响,采用ANSYS/LS-DYNA有限元软件对截卵形半穿甲战斗部侵彻运动加筋靶板全过程进行了数值模拟,分析了在不同弹着点处加筋靶板的运动对弹体偏转、弹体剩余动能以及弹体过载的影响。研究结果表明:弹体侵彻运动加筋靶板时发生明显偏转,侵彻性能降低,加速度变化曲线出现新的峰值且该峰值随着靶板速度增大而增大。同时,不同弹着点处弹体偏转角的变化过程,加速度变化规律与峰值大小以及靶板抗弹性能都有显著区别。     

基于层裂机理的弹体侵彻混凝土的终点弹道研究

基于动态球形空腔膨胀理论给出的阻力函数理论公式和开坑阶段的表面层裂机理,建立了能够综合考虑弹头形状、开坑区深度的斜侵彻深度预测模型,并进一步推导了能够适用不同弹头形状的弹体过载时程曲线计算公式。预测模型得到的侵彻深度和过载与试验结果吻合较好。研究结果可为弹体与混凝土靶的斜侵彻弹道分析和弹丸头部设计提供一定帮助。     

聚能射流侵彻下舰船钢与均质钢的等效关系

基于剩余穿深理论,依据聚能射流对钢靶板侵彻毁伤作用机理,推导出2种等效模型,并结合数值模拟建立了聚能射流侵彻下某舰船装甲钢与603钢靶板的等效关系。结果表明:当舰船钢厚度较小时,舰船钢与603装甲钢的等效厚度比约为1;当舰船钢厚度较大时,两者等效厚度比约为1.13。由此等效关系可给出用于战斗部考核性穿靶试验中相应均质靶板的确定厚度,从而为用603装甲钢靶代替该舰船钢进行聚能射流威力考核试验提供依据,达到了简化、经济、方便、有效的目的。     

横向效应增强型弹垂直侵彻薄靶的轴向剩余速度理论分析

为了得到横向效应增强型弹（Penetration with Enhanced Lateral Efficiency projectile, PELE）对金属薄靶垂直侵彻后的弹体轴向剩余速度，运用平面冲击波理论，对PELE的侵彻机理进行分析。参照平头弹体对靶板的侵彻模型，将PELE侵彻过程中的能量损失划分为以下几个部分：外壳体和内芯撞靶区域对应的环形塞块获得的能量、冲击波作用下弹体的内能增量以及剪切耗能等。然后根据能量守恒原理，得到PELE垂直侵彻金属薄靶后的PELE弹体轴向剩余速度的理论模型。为了验证该模型的合理性和准确性，设计相应的试验进行验证。结果表明，不同条件下得到的试验结果和理论模型得到的计算结果均吻合得较好。因此，得到的PELE垂直侵彻薄靶的轴向剩余速度理论模型可为工程应用提供指导和参考。     

旋成体射弹倾斜入水运动仿真

为了研究运动参数和弹头外形对弹体斜入水过程的影响规律,采用气液两相流体积分数和水汽空化模型,通过嵌套网格实现刚体三自由度运动学和动力学耦合,模拟了弹体以80～100 m/s速度倾斜入水开空泡阶段的运动过程。经文献实验验证,入水弹体速度与位移的误差为0～6%和-8%～0,转动角度误差为-6%～0。通过对入水速度和入水角度的多工况模拟研究,发现入水速度增大,弹体轴向冲击载荷增大,最大载荷与速度的平方呈线性关系,弹体速度非线性衰减率大;入水角增大,弹体转动角速率减小,运动稳定性强,速度衰减率不受入水角影响。与圆锥头部弹体相比,采用头部阶梯状修型后的弹体的平均速度衰减率、转动角速率和最大轴向冲击载荷分别降低到66.7%、40%和77.2%,显著提高了运动稳定性。     

不同截面形状复合长杆弹对陶瓷复合靶板侵彻研究

采用数值模拟技术研究了由3种不同截面形状的钨芯外包覆一层钢,形成的钢包覆层复合长杆弹在入射速度为1200m/s～1700m/s时对陶瓷/金属复合靶板的侵彻过程。结果表明:对于同一入射速度、相同弹体长度、同种材料的弹芯和包覆层以及靶板材料而言,等面积的六边形截面钨芯复合长杆弹的侵彻深度明显大于圆形及方形截面,方形及六边形截面与和它们等外接圆形成的圆形截面复合长杆弹侵彻深度没有明显差别,本研究认为这是与不同截面钨芯的外接圆直径直接相关。六边形截面长杆弹侵彻过程中的自锐化现象是其侵彻深度明显大于其它两种弹体的主要原因。     

横向运动板对长杆弹侵彻的偏转作用

弹体的攻角直接影响其侵彻能力,而横向运动板能使弹体发生偏转改变攻角,间接影响弹体的侵彻能力。在一定条件下,推导长杆弹在单层横向运动板作用下的偏转模型,并利用有限元仿真软件ANSYS／LS-rDYNA对长杆弹侵彻横向运动板的过程进行数值模拟。通过对偏转模型及仿真结果的分析,发现两者较为相符。研究结果显示：长杆弹侵彻横向运动板时,弹体会发生偏转,偏转的角速度先增后减,最后为0rad／s,此时偏转角最大;弹体速度方向也会发生偏转,其最终偏转角与弹体轴线的偏转角接近。     

Influence of thickness and projectile shape on penetration resistance of the compliant composite

The present study deals with development of conceptual proof for jute rubber basedflexible composite block to completely arrest the projectile impacting the target at high velocity impact of 400 m/s through numerical simulation approach using finite element (FE) method. The proposed flexible composite blocks of repeating jute/rubber/jute (JRJ) units are modelled with varying thickness from 30 mm to 120 mm in increments of 30 mm and impacted by flat (F), ogival (O) and hemispherical (HS) shaped projectiles. All the considered projectiles are impacted with proposed flexible composite blocks of different thicknesses and the penetration behaviour of the projectile in each case is studied. The penetration depth of the projectile in case of partially penetrated cases are considered and the effect of thickness and projectile shape on percentage of penetration depth is statistically analyzed using Tagu-chi's design of experiments (DOE). Results reveal that the though proposedflexible composite block with thickness of 90 mm is just sufficient to arrest the complete penetration of the projectile, considering the safety issues, it is recommended to use theflexible composite with thickness of 120 mm. The nature of damage caused by the projectile in the flexible composite is also studied. Statistical studies show that thickness of the block plays a prominent role in determining the damage resistance of the flexible composite.     

Interface defeat studies of long-rod projectile impacting on ceramic targets

The interface defeat phenomenon always occurs when a long-rod projectile impacting on the ceramic target with certain velocity, i.e., the projectile is forced to flow radially on the surface of ceramic plates for a period of time without significant penetration. Interface defeat has a direct effect upon the ballistic performance of the armor piercing projectile, which is studied numerically and theoretically at present. Firstly, by modeling the projectiles and ceramic targets with the SPH (Smoothed Particle Hydrodynamics) particles and Lagrange finite elements, the systematic numerical simulations on interface defeat are performed with the commercial finite element program AUTODYN. Three different responses, i.e., complete interface defeat, dwell and direct penetration, are reproduced in different types of ceramic targets (bare, buffered, radially confined and oblique). Furthermore, by adopting the validated numerical algorithms, constitutive models and the corresponding material parameters, the influences of projectile (material, diameter, nose shape), constitutive models of ceramic (JH-1 and JH-2 models), buffer and cover plate (thickness, constraints, material), as well as the prestress acted on the target (radial and hydrostatic) on the interface defeat (transition velocity and dwell time) are systematically investigated. Finally, based on the energy conservation approach and taking the strain rate effect of ceramic material into account, a modified model for predicting the upper limit of transition velocity is proposed and validated. The present work and derived conclusions can provide helpful reference for the design and optimization of both the long-rod projectile and ceramic armor.     

脉冲末修弹落点预测导引方法研究

在分析剩余射程影响因素的基础上,以弹道特征参数弹道高y及速度矢量分量Vx和Vy为解释变量,以回归分析方法为数学工具,建立脉冲末修弹剩余射程预测模型。以目标点与弹丸预测落点之间的差值为广义弹道偏差,结合数值仿真,对落点预测导引进行深入研究,验证了回归分析模型的可行性。     

Study on performance degradation and failure analysis of machine gun barrel

An increase in the use of the gun barrel will cause wear of the inner wall, which reduces the muzzle velocity and the spin rate of the projectile. The off-bore flight attitude and trajectory of the projectile also change, affecting the shooting power and the accuracy. Exterior ballistic data of a high-speed spinning projectile are required to study the performance change. Therefore, based on the barrel's accelerated life test, the whole process of projectile shooting is reproduced using numerical simulation technology, and key information on the ballistic performance change at each shooting stage are acquired. Studies have shown that in the later stages of barrel shooting, the accuracy of shooting has not decreased significantly. However, it is found that the angle of attack of the projectile increases as the wear of the barrel increases. The maximum angle of attack reaches 0.106 rad when the number of shots reaches 4300. Meanwhile, elliptical bullet hole has appeared on the target at this shooting stage. Through combining external ballistic theory with simulation results, the primary reason of this phenomenon is found to be a significant decrease in the muzzle spin rate of the projectile. At the end of the barrel life, the projectile muzzle spin rate is 57.5% lower than that of a barrel without wear.