不同侵彻速度下陶瓷复合装甲等效均质钢靶板的建立

利用有限元软件ANSYS/LS-DYNA对钨合金长杆弹侵彻陶瓷复合装甲与均质钢进行了数值仿真。重点分析了长杆弹垂直侵彻复合装甲全过程,研究了钨合金长杆弹体入射速度与弹体剩余动能、损失动能之间的关系。同时,拟合了长杆弹在不同入射速度侵彻均质钢靶下弹体剩余动能与靶板厚度之间的关系。并根据终点效应关系式,建立了弹体在不同入射速度下陶瓷复合装甲的均质钢等效靶板。分析结果表明,陶瓷复合装甲等效均质钢靶板厚度随弹体入射速度呈先增加后稳定趋势。研究结果对毁伤效能试验与战斗部设计等具有一定的参考价值和借鉴意义。     

聚能射流侵彻靶板开坑阶段仿真研究

为研究射流侵彻靶板开坑阶段的参数变化规律,利用AUTODYN软件对聚能射流侵彻不同材料靶板的开坑过程进行仿真.仿真结果表明:铜质靶板和钢质靶板开坑阶段的侵彻深度均约4.67倍射流头部直径,陶瓷靶板开坑阶段的侵彻深度约为4倍射流头部直径.该结果与试验总结的数倍射流直径基本相符,证明了所建模型的可行性.另外,开坑阶段的侵彻深度和压力主要与靶板密度有关,而准定常侵彻阶段的压力则主要与靶板的强度有关.     

药型罩结构对线型聚能装药侵彻性能影响的仿真研究

为研究药型罩结构对线型聚能装药的影响,采用有限元软件LS-DYNA对不同截顶高度的锥顶、平顶与圆顶结构的线型聚能装药侵彻45钢靶板的过程进行了仿真分析。结果表明：不同结构的线型药型罩对线型聚能装药射流的成形与侵彻性能造成较大影响;平顶结构线型聚能装药在截顶高度为16 mm时有最优侵彻性能,较锥顶结构最大侵彻深度提升6.3%;圆顶结构线型聚能装药在截顶高位为10 mm时有最优侵彻性能,较锥顶结构最大侵彻深度提升15.6%。     

穿甲子弹偏心入射陶瓷/钢复合靶板试验

设计并进行了7.62mm穿甲子弹侵彻陶瓷/低碳钢复合靶板的弹道试验,得到了极限速度及陶瓷锥底部半径等数据。分析了锥底半径与入射速度、面板及背板厚度的关系,着重分析了偏心入射时靶板的抗弹机理。结果表明:陶瓷锥可分为破碎区和粉碎区,粉碎区半径约为面板厚度与弹丸半径之和;当弹着点距离陶瓷面板边缘大于5mm时,靶板的抗弹性能变化不大,而弹着点位于距陶瓷面板边缘小于5mm的板边区时,抗弹性能明显降低,靶板的有效防护面积应扣除板边区。     

G45钢破片对中大口径弹体侵彻仿真分析北大核心

为了研究不同质量G45钢破片对中大口径弹药壳体侵彻效应,利用有限元分析软件ANSYS/LS-DYNA建立破片侵彻壳体模型。将弹药壳体通过等效公式换为Q235钢板,开展了在不同速度下,不同质量G45钢破片侵彻等效靶板Q235钢数值模拟仿真。仿真分析结果表明:相同质量下,G45钢破片撞击靶板侵彻深度与侵彻直径随着速度增加呈现递增趋势;得到了4.7 g,9.8 g小质量G45钢破片在800~1800 m/s速度范围内无法有效穿透中大口径弹体等效靶的结论;19.5 g G45钢破片侵彻20 mm的中大口径弹体等效靶的极限穿透速度范围在1200~1400 m/s之间。     

球形头部弹丸侵彻运动靶板的数值模拟

为研究球形头部弹丸高速侵彻运动靶板的侵彻规律,运用LS-DYNA动力分析软件仿真研究了不同条件下球形头部弹丸对靶板的正侵彻效应,获得了运动靶板厚度、材料和弹丸着速3种参数对侵彻过程中弹丸弹道偏移、翻转角度和剩余速度的响应规律。结果表明,随着着速的提高,弹丸翻转幅度和弹道偏移量逐渐减小;随着靶板厚度的增加,弹丸正向翻转角度和轴向剩余速度显著减小,而弹道偏移量增大;3种材料运动靶板中,4340钢靶对弹丸弹道偏移、翻转角度和剩余速度的影响最大,Weldox460钢次之,LY12铝最小。     

穿甲子弹垂直侵彻防弹钢试验与理论模型

试验研究了穿甲子弹垂直侵彻高强防弹钢的机理,提出了一个分析靶板极限速度和弹体剩余速度的理论模型,该模型综合考虑了材料的应变率与热软化效应,结果表明,理论值与试验值吻合很好.分析了失效准则的影响,研究了剪切带温度和靶板耗能随入射速度的变化规律.     

数值模拟金属靶抗侵彻中的网格密度影响研究

在数值模拟中,有限元网格的数量对计算结果和计算成本都有较大的影响。采用MSC.Patran建立了弹体侵彻金属靶板的计算模型,并利用MSC.Dytran对所建模型进行了计算;结合相关的理论,对不同网格密度划分的有限元模型的计算结果进行了分析,并和实验进行了对比,得到了数值模拟弹体侵彻金属装甲中靶板的最佳网格数量。当网格无因次量μ=0.10时,所得到的数值模拟结果与实际吻合得较好:当厚度方向的网格数取为12个时,文中所采用的模型能较好地模拟弹体对靶板的侵彻效果。     

破片模拟弹侵彻钢板的有限元分析

根据破片模拟弹侵彻钢板的实验研究,采用MSC.Dytran对破片模拟弹侵彻钢板的侵彻过程、侵彻特性、钢板的破坏模式以及弹体的侵彻速度、靶板的侵彻阻力进行了有限元分析,并将分析结果与实验结果进行了比较.分析结果表明,破片模拟弹冲击钢装甲的侵彻过程可大致分为初始接触、弹体侵入、剪切冲塞和穿甲破坏4个阶段.有限元分析的破片模拟弹侵彻特性及靶板破坏模式与实验观测结果有较好的一致性,在靶板破口的正面,与弹体平面凸缘两端接触的部分,变形以剪切为主,而与切削面接触的部分,以挤压变形为主;靶板破口背面为剪切冲塞破坏;有限元模拟的弹体剩余速度与实验结果吻合较好,弹体侵彻过程中弹靶作用界面的速度和侵彻速度近似呈线性变化.有限元分析结果还表明,采用适当的模型,有限元法能较好地模拟破片模拟弹侵彻钢板的侵彻过程、侵彻特性以及钢板的破坏模式.     

基于正交试验与灰关联的弹体着靶参数敏感性分析

为分析着靶参数对截锥形半穿甲战斗部侵彻性能的影响程度,通过正交试验制定了试验方案并进行了数值仿真,同时对正交试验结果数据进行了灰关联分析,得到了弹体侵彻过程中着靶参数与弹体最大过载、速度变化量以及弹体偏转角之间的关联程度。分析结果表明:着靶参数对弹体最大过载的影响程度排序为:靶板厚度入射速度入射角度攻角;对弹体速度变化量的影响程度排序为:靶板厚度入射角度入射速度攻角;对弹体偏转角的影响程度排序依次为:弹体攻角入射速度入射角度靶板厚度。分析结论可为着靶姿态的控制及舰船防护提供一定的参考。     

Shaped charge penetration into high- and ultrahigh-strength Steel–Fiber reactive powder concrete targets

Experiments on shaped charge penetration into high and ultrahigh strength steel-fiber reactive powder concrete (RPC) targets were performed in this paper. Results show that the variation of penetration depth and crater diameter with concrete strength is different from that of shaped charge penetration into normal strength concrete (NSC). The crater diameter of RPC is smaller than that of NSC penetrated by the shaped charge. The jet particles are strongly disturbed and hardly reach the crater bottom because they pass through the narrow channel formed by jet penetration into the RPC. The effects of radial drift velocity and gap effects of jet particles for a shaped charge penetration into RPC target are discussed. Moreover, a theoretical model is presented to describe the penetration of shaped charge into RPC target. As the concrete strength increases, the penetration resistance increases and the entrance crater diameter decreases. Given the drift velocity and narrow crater channel, the low-velocity jet particles can hardly reach the crater bottom to increase the penetration depth. Moreover, the narrow channel has a stronger interference to the jet particles with increasing concrete strength; hence, the gap effects must be considered. The drift velocity and gap effects, which are the same as penetration resistance, also have significant effects during the process of shaped charge penetration into ultrahigh-strength concrete. The crater profiles are calculated through a theoretical model, and the results are in good agreement with the experiments.     

Influence of a liquid-filled compartment structure on the incoming shaped charge jet stability

Liquid-filled compartment structure consists of a bulk steel plate with matrix blind holes which are filled with liquid and a steel front plate to seal up the liquid with rings and bolts.The liquid-filled compart-ment structure can resist the shaped charge warhead effectively.This paper presents experimental and theoretical investigations of the penetration ability of the residual shaped charge jet emerging from the liquid-filled compartment structure after the penetration process at different impact angles.On the basis of shock wave propagation theory,the influence of the liquid-filled compartment structure on jet sta-bility is analysed.The interferences of the liquid backflow caused by a reflected shock wave and a back plate on jet stability under different impact angles are also examined.In addition,the range of the disturbed velocity segments of the jet at different impact angles and the penetration ability of the re-sidual jet are obtained.A theoretical model is validated against the experimental penetration depths.     

Reaction characteristic of PTFE/Al/Cu/Pb composites and application in shaped charge liner

In this paper, the reaction characteristic and its application in shaped charge warhead of a novel reactive material, which introduced copper (Cu) and plumbum (Pb) into traditional polytetrafluoroethylene/aluminum (PTFE/Al), are studied. The thermal analysis and chemical reaction behavior of the PTFE/Al/Cu/Pb mixture are investigated by Differential Scanning Calorimetry (DSC),Thermo-gravimetry (TG), and X-ray Diffraction (XRD) techniques. Then, the shaped charge liners with PTFE/Al/Cu/Pb reactive materials are fabricated, and the X-ray experiments show that they could form reactive jets with excellent performance under the detonation effects of the shaped charge. Based on that, the penetration experiments of shaped charge with PTFE/Al/Cu/Pb reactive liner against steel plates are carried out, and the results demonstrate that the PTFE/Al/Cu/Pb reactive jets could produce a deeper penetration depth compared to the traditional PTFE/Al reactive jets. Meanwhile, the PTFE/Al/Cu/Pb reactive jets also show significant inner-blast effects, leading to dramatically cracking or fragmentation behavior of the penetrated steel plates. This new PTFE/Al/Cu/Pb reactive liner shaped charge presents enhanced penetration behavior for steel targets that incorporates the penetration capability of a high-density and ductility jet, and the chemical energy release of PTFE-matrix reactive materials.     

Influence of shaped charge structure parameters on the formation of linear explosively formed projectiles

The research of LEFP (linear explosive forming projectile) is of great value to the development of new warhead due to its excellent performance. To further improve the damage ability of the shaped charge warhead, a special shell overhanging structure was designed to increase the charge based on the traditional spherical charge, in which case the crushing energy of LEFP could be guaranteed. LS-DYNA was used to simulate different charge structures obtained by changing the number of detonation points, the length of shell platform, the radius of curvature and the thickness of liner. The RSM (response surface model) between the molding parameters of LEFP and the structural parameters of charge was established. Based on RSM model, the structure of shaped charge was optimized by using multi-objective genetic algorithm. Meanwhile, the formation process of jet was analyzed by pulsed X-ray photography. The results show that the velocity, length-diameter ratio and specific kinetic energy of the LEFP were closely related to the structural parameters of the shaped charge. After the optimization of charge structure, the forming effect and penetration ability of LEPP had been significantly improved. The experimental data of jet velocity and length were consistent with the numerical results, which verifies the reliability of the numerical results.     

Experimental and numerical investigation of zirconium jet performance with different liner shapes design

This paper studies the shaped charge jet performance in terms of different liner shapes including conical,bell,hemispherical and bi-conical liners.The critical angles and the relevant flow velocities for the zir-conium liner material were calculated analytically and numerically using Autodyn hydro-code.The relationship between the critical collapse angle and the flow velocity was determined for the conditions of jet formation and coherency.Penetration tests according to the standard testing procedures of API-RP34 (Section-Ⅱ) were performed to validate the numerical predictions of the jet performance of the studied liners.It was found that the four shaped charge liners all produced coherent jets with different performances.The penetration depth of the shaped charges with the bell and the bi-conical liner shapes increased by 10.3％ and 22％,respectively,while the crater diameter of shaped charge with hemispherical liner increased by 85％ representing the formation of an explosively-formed-projectile (EFP),when they are compared with the corresponding jet characteristics of a conical liner shaped charge.     

Investigate the effects of magnetic fields on the penetration ability of a shaped charge jet at different standoffs

The influence of a magnetic field on the stability of a shaped charge jet is experimentally investigated at standoffs of 490, 650 and 800 mm. The experimental results without and with the magnetic field are compared in terms of the shaped charge jet form, stability and penetration ability. A theoretical model based on one-dimension fluid dynamics is then developed to assess the depth of penetration of the shaped charge at those three standoffs and magnetic conditions. The results show that the penetration capability can be enhanced in more than 70% by the magnetic field. The theoretical calculations are compared with the experimental results with reasonably good correlation. In addition, the parameters introduced in the theory are discussed together with the experiments at three standoffs studied.     

Effect of wave shaper on reactive materials jet formation and its penetration performance

Wave shaper effect on formation behavior and penetration performance of reactive liner shaped charge (RLSC) are investigated by experiments and simulations. The reactive materials liner with a density of 2.3 g/cm³ is fabricated by cold pressing at a pressure of 300 MPa and sintering at a temperature of 380 °C. Experiments of the RLSC with and without wave shaper against steel plates are carried out at standoffs of 0.5, 1.0, and 1.5 CD (charge diameter), respectively. The experimental results show that the penetration depths and structural damage effects of steel plates decrease with increasing the standoff, while the penetration depths and the damage effects of RLSC without wave shaper are much greater than that with wave shaper at the same standoff. To understand the unusual experimental results, numerical simulations based on AUTODYN-2D code are conducted to discuss the wave shaper effect, including the propagation behavior of detonation wave, the velocity and temperature distribution of reactive jet, and penetration depth of reactive jet. The simulations indicate that, compared with RLSC without wave shaper, there is a higher temperature produced inside reactive jet with wave shaper. This unusual temperature rise effects are likely to be an important mechanism to cause the initiation delay time of reactive jet to decline, which results in significantly decreasing its penetration performance.     

钢管在冲击荷载作用下的变形与失效破坏

为研究钢管在弹体侵彻过程中的变形特点,基于ANSYS/LS-DYNA软件,采用Johnson-Cook模型,模拟了半球形弹体以不同速度正向冲击钢管时的非线性动力响应情况。结果表明：弹体速度越小,钢管的抗侵彻性能越好;弹体速度越接近临界破坏速度,钢管降低弹体速度的能力就越明显;弹体冲击钢管时,钢管上表面比下表面更容易产生大变形,消耗更多的弹体动能,并在抗侵彻过程中伴有局部凹陷、蝶形变形和贯穿现象。实验结果可为圆柱壳结构钢管在冲击荷载作用下的耗能分析提供参考。     

聚能射流形成过程的理论建模与分析

分析了聚能射流的形成过程,并对其中的各阶段进行了详细建模。在模型中考虑了炸药爆轰、金属的驱动、药型罩压垮以及射流和杵体的形成过程。采用该模型对某一聚能装药结构进行了计算,计算结果表明:药型罩顶部和底部微元的压垮速度较小,在射流头部形成反向速度梯度,与试验数据吻合较好。该模型对于多级侵彻战斗部的工程设计与侵彻参数的计算具有一定的参考价值。     

Armor configurations via dynamic programming

The problem of selecting materials, their thicknesses and order for armor designed for the defeat of shaped charge threats, has been formulated as a constrained optimization problem. The mathematical model provides an optimal order and thickness of each layer of material such that the resulting armor configuration will be of minimum mass per unit area subject to constraints on total thickness and shaped charge jet tip exit velocity.