考虑需求相关的可修复系统备件配置模型

对于一个拥有多台相同设备的可修复系统来说,一种备件的需求以及其对应的备件保障方案将影响着系统的可工作设备数量,从而影响着设备其他备件的需求,故假设备件需求相互独立且与系统自身备件保障方案无关而开展备件配置研究是不合理的.在考虑备件需求相关以及备件的保障方案对备件需求的影响的前提下,利用马尔可夫理论描述了备件需求规律,针对不串件拼修和串件拼修两种情况分别给出了可用度的计算方法,并在此基础上以备件配置费用作为优化目标,以可用度作为约束构建备件优化配置模型,给出了边际分析求解模型的方法.通过案例分析,验证了模型的正确性.     

The performance of cannibalization policies in a maintenance system with spares,repair, and resource constraints

This article presents the results of comparing the performance of several cannibalization policies using a simulation model of a maintenance system with spares, repair, and resource constraints. Although the presence of cannibalization has been incorporated into a number of maintenance system models reported in the literature, the questions of whether cannibalization should be done and what factors affect canibalization have received little attention. Policies tested include both no cannibalization and unlimited cannibalization as well as other based on the number of maintenance personnel available, the short-term machine failure rate at the time of cannibalization, and the relationship between the mean cannibalization and repair rates. The best policies found are those that allow cannibalization only when it can be done quickly relative to repair or when it can be done without delaying part repair actions. The policy of complete cannibalization (always cannibalize when it is possible) is found to perform poorly except when either average maintenance personnel utilization is very low or when mean cannibalization times are very short relative to mean repair times. The latter result casts doubts on the appropriateness of the assumption of complete cannibalization in many models in the literature.     

有限维修能力下多级保障系统装备时变可用度评估及保障方案优化

备件库存和站点维修能力是影响备件维修周转的重要因素，制约装备使用效果。针对备件需求随任务阶段动态变化的装备保障方案评估和优化问题，考虑站点维修能力对备件维修过程的影响，结合METRIC建模方法和动态排队理论，建立了有限维修能力下多级保障系统装备时变可用度评估模型。在评估模型基础之上，以保障费用为优化目标，装备可用度为约束条件，建立了任务期内多级保障系统保障方案优化模型。以任务期内的最低可用度所对应的备件短缺数为观测值，分析了各项资源的边际效益值，采用边际优化算法对各项资源进行优化计算。算例分析表明，评估模型能够计算多级保障系统任务期内各阶段装备可用度；保障方案优化模型和方法能够得到各项保障资源的优化配置方案。提出的模型和优化方法能够为装备保障人员制定合理的保障方案提供决策支持。     

有限维修能力下多级保障系统装备时变可用度评估及保障方案优化

备件库存和站点维修能力是影响备件维修周转的重要因素,制约着装备的使用效果。针对备件需求随任务阶段动态变化时装备保障方案的评估和优化问题,考虑站点维修能力对备件维修过程的影响,结合METRIC建模方法和动态排队理论,建立了有限维修能力下多级保障系统装备时变可用度评估模型。在评估模型基础之上,以保障费用为优化目标、装备可用度为约束条件,建立任务期内多级保障系统保障方案优化模型。以任务期内的最低可用度所对应的备件短缺数为观测值,分析各项资源的边际效益值,采用边际优化算法对各项资源进行优化计算。算例分析表明,评估模型能够计算多级保障系统任务期内各阶段装备可用度;保障方案优化模型和方法能够得到各项保障资源的优化配置方案。提出的模型和优化方法能够为装备保障人员制订合理的保障方案提供决策支持。     

Generalized multicomponent systems under cannibalization

Using the theory of Hirsch, Meisner, and Boll, we study the consequences of interchanging parts within a generalized coherent structure. This procedure has been termed “cannibalization.” The theory of cannibalization is extended to the case where each component can operate at several levels of partial performance and a representation theorem is derived, which expresses the state of a system as a function of the number of working parts at each level. The stochastic theory of these systems is then investigated.     

工龄更换策略下的备件库存决策研究

针对单部件系统工龄更换策略下备件需求的特点,建立了工龄更换策略与备件库存控制的联合优化模型。该模型通过分析一个订购期内工龄更换间隔期T及备件最大库存水平S对系统寿命分布的影响,建立了工龄更换间隔期、订购间隔期及最大库存水平与单位时间总费用（包括维修费用和库存费用）的关系,然后以单位时间总费用最小为目标,优化工龄更换间隔期T、订购间隔期t0及最大库存水平S。最后,基于案例,运用Matlab对模型进行数值计算,结果表明模型能有效地降低单位时间的总费用。     

多属性群决策理论的备件筛选方法

利用多属性群决策方法和多目标规划理论,建立了筛选武器装备维修备件的模型和方法.该方法首先按照多属性群决策方法对各种维修备件进行综合排序,然后再用多目标规划理论确定维修备件的选择方案.对该方法具体应用时的若干问题也进行了探讨.     

相控阵天线阵面两级备件优化配置模型

针对相控阵天线阵面备件配置存在的冗余性强、批量送修、多级维修等现实问题,综合考虑备件费用、维修能力以及库存策略之间的关系,建立了基于定期补给的两级备件优化配置模型。给出了系统的故障件维修周转过程和维修备件的定期补给过程,在分析备件、库存、维修能力之间关系的基础上,结合成批到达的排队理论,建立了系统的供应可用度模型。以备件配置费用最小为目标、以系统供应可用度为约束条件,建立了系统的备件优化配置模型,并通过边际效益分析法对模型进行了求解。通过算例仿真与分析对模型进行了验证。结果表明:构建的备件配置能够较好地解决相控阵天线阵面的备件配置问题,具有一定的优越性。     

A Bayesian approach to demand estimation and inventory provisioning

This article addresses the problem of explicitly taking into account uncertainty about the demand for spare parts in making inventory procurement and stockage decisions. The model described provides for a unified treatment of the closely related problems of statistical estimation of demand and resource allocation within the inventory system, and leads to an easily implemented, efficient method of determining requirements for spare parts both in the early provisioning phase and in later periods of operations when demand data have accumulated Analyses of the model's theoretical foundations and of sample outcomes of the model based upon data on parts intended for use in the F-14 lead to conclusions of great importance to both support planners and operations planners Finally, of particular significance is the ability afforded the planner by this model to quantify the impact on inventory system costs of varying levels of system reliability or management uncertainty as to projected system performance. This will provide an economic basis for analysis of such alternatives as early deployment, operational testing, and equipment redesign.     

通用装备维修保障资源需求仿真建模研究

从新型通用装备维修保障的实际需求出发,在对维修保障系统运行过程分析的基础上,建立了维修资源需求的仿真模型,并给出了相关算法。该模型可实现对各种主要维修资源需求的预测,并能给出装备完好率、备件缺货率和装备待修时间等系统特征指标。该模型和算法可为装备的维修保障提供科学的依据。     

基于CML模型的编队器材携带方案优化方法

随船备件配置优化问题研究目前主要集中在只有定量或定性约束上,而对既有定性约束又有定量约束的混合约束问题未见文章提及,同时研究对象多为单船,而对舰艇编队研究比较少。针对此问题,以舰艇编队出海任务准备阶段为背景,以保障费用、舰艇仓库空间、舰艇最大排水量及舰员维修能力作为模型的约束条件,以编队备件保障概率为目标函数,采用正态逆向云模型、边际效应法及拉格朗日乘子法(称为CML模型)对此类问题进行求解,给出系统资源因子求解步骤及分析方法,并对本模型进行动态调整和优化。实例分析表明本模型求解方法和步骤可以为多个定量和定性约束下舰船备件携带问题提供新的参考。     

带概率因子的最小费用流经济性分析模型研究

装备跨越式更新换代,传统的备件维修保障模式已难适应装备的发展。针对备件维修级别经济性问题,在备件及其维修网络结构分析的基础上,分析各种维修费用,并借助故障树理论,设定四类模型节点:源节点、修理决策节点、转移概率节点和结束节点;分析建立带概率因子的最小费用流经济性分析的模型网络图,结合概率因子分析各种维修费用,由此建立最小费用流的经济性分析模型,并实例论证了该模型的可行性,为解决备件维修级别问题提供了一种新的思路。     

随舰备件动态管理及备件数量计算模型

针对精确化保障的需要,提出了一种新的随舰备件动态管理策略.基于不同型号装备中相同型号的部件可以相互替换,开发了一个能综合考虑同型号部件具有不同寿命分布、任务要求的不同工作时间等特点的随舰备件数量计算模型.并以寿命服从正态分布的部件为算例进行了备件数量计算,验证了模型的可行性.     

军用飞机航材配送中心选址方法与模型

航材保障是装备保障工作的重要组成部分,直接影响部队作战和训练任务的完成。深入开展军用飞机航材配送中心选址方法研究,探索新的航材配送中心选址方法与手段,对于配送中心的科学选址,提高航材保障工作效益具有重要意义。针对军用飞机航材保障特点,综合考虑任务成功率、经济性和战时道路损毁等因素,提出了军用飞机航材保障配送中心选址方法,建立了配送中心的选址模型。最后,给出了具体算例,验证所建模型的科学性和有效性。     

有限维修能力下作战单元时变可用度评估模型

针对作战单元任务期内备件需求随任务阶段动态变化的现实情况,考虑作战单元因携行维修能力有限而导致可修件具有一定报废概率的影响,通过引入报废因子,建立两级保障体制下,故障件具有一定报废概率且不考虑外部补给的作战单元时变可用度评估模型。采用Extend Sim仿真软件进行计算,根据仿真值进行参数拟合得到模型中报废因子的近似解析表达形式。研究表明,报废因子能够适应不同的可靠性维修性参数值,模型具有较强的适应性。该模型有效解决了备件非平衡状态下的装备时变可用度评估问题,可为装备管理人员制定合理的保障方案提供支撑。     

装备维修过程中备件布局人机工效优化设计

备件取用效率是决定战争胜负的关键因素之一,为了在装备维修过程中能精确、及时、高效地取用备件,提出了考虑人机工效的备件布局优化问题。根据备件布局的特点,在保证备件车行车安全性的前提下,选取了人机工效学中的重要性原则、取用频率原则、相关性原则及相容性原则为备件布局依据及目标,建立了备件布局多目标优化数学模型,并在实例中采用萤火虫算法求解。结果表明:布局模型能综合考虑各子目标,且萤火虫算法求解模型可以获得较好的布局优化方案,备件布局易于查找及存取,达到快速完成维修任务提高维修保障能力的目的。     

Replacing nonidentical vital components to extend system life

We consider a system that depends on a single vital component. If this component fails, the system life will terminate. If the component is replaced before its failure then the system life may be extended; however, there are only a finite number of spare components. In addition, the lifetimes of these spare components are not necessarily identically distributed. We propose a model for scheduling component replacements so as to maximize the expected system survival. We find the counterintuitive result that when comparing components' general lifetime distributions based on stochastic orderings, not even the strongest ordering provides an a priori guarantee of the optimal sequencing of components. © 2008 Wiley Periodicals, Inc. Naval Research Logistics, 2008     

鱼雷装备备件隶属关系的两级库存系统配置优化研究

备件库存系统配置优化是提高武器装备的战备完好性和降低寿命周期费用的重要途径,但在装备组成结构中,由于部件之间存在一定的隶属关系,并不是所有的项目都能够进行串件。针对现有两级库存系统备件配置优化研究的不完善之处,根据装备结构层次特点,通过分析鱼雷装备LRU和SRU备件两级库存系统,提出了备件初始配置方案下的备件库存缺货数模型,并在此基础上建立了基于备件隶属关系的两级库存系统配置优化模型。该模型以鱼雷装备使用度和库存费用为优化目标,通过优化备件库存配置结构,生成较好的备件库存配置方案,从而节约备件配置费用,避免造成资源浪费。     

初始备件设计方法研究

以武器装备初始备件的设计与供应现实为背景,根据初始备件的配置依据,提出了一种基于维修任务和维修保障要求的初始备件设计方法。通过这种设计方法,能够在研制过程中同步开展初始备件设计,并优化配置方案,从而为武器装备的初始备件清单设计提供了依据,也为其他武器装备的初始备件清单设计提供了借鉴。     

Optimal stocking policies for low usage items in multi-echelon inventory systems

Multi-echelon logistic systems are essential parts of the service support function of high technology firms. The combination of technological developments and competitive pressures has led to the development of services systems with a unique set of characteristics. These characteristics include (1) low demand probabilities: (2) high cost items; (3) complex echelon structures; (4) existence of pooling mechanisms among stocking locations at the same echelon level; (5) high priority for service, which is often expressed in terms of response time service levels for product groups of items: (6) scrapping of failed parts; and (7) recycling of issued stock due to diagnostic use. This article develops a comprehensive model of a stochastic, multi-echelon inventory system that takes account of the above characteristics. Solutions to the constrained optimization problem are found using a branch and bound procedure. The results of applying this procedure to a spare parts inventory system for a computer manufacturer have led to a number of important policy conclusions.