Analysis of some critical aspects in hot machining of Ti-5553 superalloy: Experimental and FE analysis

In this study, a newly developed titanium superalloy, i.e., the Ti-5553 alloy has used for hot machining. This material replaced Ti-grade-5 alloy in the application of aerospace, automobile, and biomedical sector. However, similar to Ti-grade-5 alloy, the Ti-5553 alloy has a low thermal conductivity which makes it difficult-to-cut material categories hence, high tool wear, cutting force and bad surface finish. Hot machining of Ti-5553 has been studied at different machining condition (room and hot) using Deform-2D finite element analysis. The result from the simulation test was compared with the experimental value and reduction of cutting and thrust forces was observed. The experiment was carried out with the same input parameters as simulation, and good coherence between them observed. Additionally, cutting zone temperature, effective stress, etc. for both room and elevated the temperature are also discussed.     

基于状态变换的数字电路冗余确认研究

以状态跳变图为基础,深入分析了冗余变换与非法变换的特征,提出结构冗余和功能冗余的概念,并讨论了可测故障、不可测故障和冗余之间的联系.最后结合验证和测试生成,提出状态冗余的隐含遍历确认策略.     

质漏对联合循环化学发动机性能的影响

分析存在有限速率传质和质漏损失的联合循环化学发动机性能,导出功率、效率最佳关系,最大功率及其相应效率,以及最大效率及其相应功率     

对称螺杆流量计转子热变形的综合分析

利用有限元理论对８０ｍｍ口径的对称螺杆流量计转子的热变形进行了综合分析．整个计算程序分为平衡和非平衡两套系统．通过计算转子的热变形,推导出热变形对转子泄漏和运转等方面的影响．最后得出对生产有指导意义的具体数值和具体方法．     

重型装备空投系统的匹配设计与评估方法

为解决重型武器装备空投系统的匹配设计问题,采用非线性有限元方法,结合气体热力学理论,建立重型装备空投系统的仿真模型,结合装备的试验数据进行了模型的验证,在分析重装空投落地缓冲过程的响应特性的基础上,研究了空投系统的匹配设计与评估方法,并以高海拔条件下空投过程中缓冲气囊的缓冲特性为例进行了分析,研究结果对空投系统的优化设计、匹配与评估具有一定的参考价值。     

横向运动板干扰聚能射流的数值模拟

基于有限元分析软件ANSYS/LS-DYNA和LS-PREPOST,用ALE算法对射流垂直侵彻横向运动防护板的过程进行模拟分析。防护板在不同速度下干扰射流时,对防护板和后效板上的开坑形状进行分析,并计算后效板上的最终侵深及射流轴线上的速度降,得到射流在横向防护板作用下后效板侵深及射流轴线上的速度降随防护板速度变化的曲线。结果表明,防护板抗射流侵彻能力随防护板速度的增加而增强,尤其是防护板横向速度在0～100m/s增加时,抗射流侵彻能力增强较为明显。     

Real-time prediction of projectile penetration to laminates by training machine learning models withfinite element solver as the trainer

Studies on ballistic penetration to laminates is complicated, but important for design effective protection of structures. Experimental means of study is expensive and can often be dangerous. Numerical simu-lation has been an excellent supplement, but the computation is time-consuming. Main aim of this thesis was to develop and test an effective tool for real-time prediction of projectile penetrations to laminates by training a neural network and a decision tree regression model. A large number of finite element models were developed;the residual velocities of projectiles fromfinite element simulations were used as the target data and processed to produce sufficient number of training samples. Study focused on steel 4340tpolyurea laminates with various configurations. Four different 3D shapes of the projectiles were modeled and used in the training. The trained neural network and decision tree model was tested using independently generated test samples using finite element models. The predicted projectile velocity values using the trained machine learning models are then compared with thefinite element simulation to verify the effectiveness of the models. Additionally, both models were trained using a published experimental data of projectile impacts to predict residual velocity of projectiles for the unseen samples. Performance of both the models was evaluated and compared. Models trained with Finite element simulation data samples were found capable to give more accurate predication, compared to the models trained with experimental data, becausefinite element modeling can generate much larger training set, and thus finite element solvers can serve as an excellent teacher. This study also showed that neural network model performs better with small experimental dataset compared to decision tree regression model.     

An interface shear damage model of chromium coating/steel substrate under thermal erosion load

The Cr-plated coating inside a gun barrel can effectively improve the barrel's erosion resistance and thus increase the service life.However,due to the cyclic thermal load caused by high-temperature gun-powder,micro-element damage tends to occur within the Cr coating/steel substrate interface,leading to a gradual deterioration in macro-mechanical properties for the material in the related region.In order to mimic this cyclic thermal load and,thereby,study the thermal erosion behavior of the Cr coating on the barrel's inner wall,a laser emitter is utilized in the current study.With the help of in-situ tensile test and finite element simulation results,a shear stress distribution law of the Cr coating/steel substrate and a change law of the interface ultimate shear strength are identified.Studies have shown that the Cr coating/steel substrate interface's ultimate shear strength has a significant weakening effect due to increasing temperature.In this study,the interfacial ultimate shear strength decreases from 2.57 GPa(no erosion)to 1.02 GPa(laser power is 160 W).The data from this experiment is employed to establish a Cr coating/steel substrate interface shear damage model.And this model is used to predict the flaking process of Cr coating by finite element method.The simulation results show that the increase of coating crack spacing and coating thickness will increase the service life of gun barrel.     

用动网格法计算理想平板的颤振导数

提出了一种数值模拟振动的理想平板绕流场 ,并提取其气动导数的方法。时间相关的不可压N S方程采用Projetion 2格式解耦 ,关于中间速度的动量方程的时间和空间离散采用二阶半隐格式 ,压力Possion方程迭代用多层网格法加速收敛。分别计算平板作竖向强迫振动或扭转强迫振动的气动力 ,用动网格法考虑平板和气流的耦合作用。由计算得到的气动力用最小二乘法确定 8个气动导数。计算结果和理想平板的Theodorsen理论值有较好的一致性     

筒形桅杆有限元计算模型及无刚度奇点的消除方法研究

本文提出了一个用于消除空间杆梁结构有限元模型中的无刚度“奇点”的元素及相应的刚度矩阵计算公式。在无刚度“奇点”出现处以此元素替代拉压杆元,可使空间杆梁结构模型中的无刚度“奇点”消失,能够在不增加整个计算模型自由度的情况下提高计算结果的精度。在微型计算机上运用全部三维12自由度梁单元计算模型、拉压杆元——加弹性支座计算模型和本文提出的计算模型对某型军舰的桅杆结构进行了实例计算比较。计算结果表明:用本文方法得到的应力值、位移值与全部三维12自由度梁单元模型的计算结果符合良好。