Analysis of some critical aspects in hot machining of Ti-5553 superalloy: Experimental and FE analysis

In this study, a newly developed titanium superalloy, i.e., the Ti-5553 alloy has used for hot machining. This material replaced Ti-grade-5 alloy in the application of aerospace, automobile, and biomedical sector. However, similar to Ti-grade-5 alloy, the Ti-5553 alloy has a low thermal conductivity which makes it difficult-to-cut material categories hence, high tool wear, cutting force and bad surface finish. Hot machining of Ti-5553 has been studied at different machining condition (room and hot) using Deform-2D finite element analysis. The result from the simulation test was compared with the experimental value and reduction of cutting and thrust forces was observed. The experiment was carried out with the same input parameters as simulation, and good coherence between them observed. Additionally, cutting zone temperature, effective stress, etc. for both room and elevated the temperature are also discussed.     

舰炮大型铸铝件断裂残余应力分析

采用盲孔法测试某型舰炮大型铸铝件残余应力,结果分析表明原结构中残余应力较大,部分位置残余应力超过材料屈服极限是其断裂的根本原因.通过工艺改进后,构件残余应力幅值大幅降低,满足工程要求.     

Mean residual life of coherent systems consisting of multiple types of dependent components

Mean residual life is a useful dynamic characteristic to study reliability of a system. It has been widely considered in the literature not only for single unit systems but also for coherent systems. This article is concerned with the study of mean residual life for a coherent system that consists of multiple types of dependent components. In particular, the survival signature based generalized mixture representation is obtained for the survival function of a coherent system and it is used to evaluate the mean residual life function. Furthermore, two mean residual life functions under different conditional events on components’ lifetimes are also defined and studied.     

Determination of burn‐in parameters and residual life for highly reliable products

Today, many products are designed and manufactured to function for a long period of time before they fail. Determining product reliability is a great challenge to manufacturers of highly reliable products with only a relatively short period of time available for internal life testing. In particular, it may be difficult to determine optimal burn‐in parameters and characterize the residual life distribution. A promising alternative is to use data on a quality characteristic (QC) whose degradation over time can be related to product failure. Typically, product failure corresponds to the first passage time of the degradation path beyond a critical value. If degradation paths can be modeled properly, one can predict failure time and determine the life distribution without actually observing failures. In this paper, we first use a Wiener process to describe the continuous degradation path of the quality characteristic of the product. A Wiener process allows nonconstant variance and nonzero correlation among data collected at different time points. We propose a decision rule for classifying a unit as normal or weak, and give an economic model for determining the optimal termination time and other parameters of a burn‐in test. Next, we propose a method for assessing the product's lifetime distribution of the passed units. The proposed methodologies are all based only on the product's initial observed degradation data. Finally, an example of an electronic product, namely contact image scanner (CIS), is used to illustrate the proposed procedure. © 2002 Wiley Periodicals, Inc. Naval Research Logistics, 2003     

Properties of a mean residual life function arising from renewal theory

The present article discusses the properties of the mean residual life function in a renewal process. We examine the relationship this function has with the failure rate function and the conventional mean, variance and coefficient of variation of residual life. We also discuss some monotonicity properties of the mean residual life function. A partial order based on the renewal mean residual function is introduced along with its interrelationship with some existing stochastic orders. © 2010 Wiley Periodicals, Inc. Naval Research Logistics, 2010     

横向效应增强型弹垂直侵彻薄靶的轴向剩余速度理论分析

为了得到横向效应增强型弹（Penetration with Enhanced Lateral Efficiency projectile, PELE）对金属薄靶垂直侵彻后的弹体轴向剩余速度，运用平面冲击波理论，对PELE的侵彻机理进行分析。参照平头弹体对靶板的侵彻模型，将PELE侵彻过程中的能量损失划分为以下几个部分：外壳体和内芯撞靶区域对应的环形塞块获得的能量、冲击波作用下弹体的内能增量以及剪切耗能等。然后根据能量守恒原理，得到PELE垂直侵彻金属薄靶后的PELE弹体轴向剩余速度的理论模型。为了验证该模型的合理性和准确性，设计相应的试验进行验证。结果表明，不同条件下得到的试验结果和理论模型得到的计算结果均吻合得较好。因此，得到的PELE垂直侵彻薄靶的轴向剩余速度理论模型可为工程应用提供指导和参考。     

通用装备维修保障资源需求仿真建模研究

从新型通用装备维修保障的实际需求出发,在对维修保障系统运行过程分析的基础上,建立了维修资源需求的仿真模型,并给出了相关算法。该模型可实现对各种主要维修资源需求的预测,并能给出装备完好率、备件缺货率和装备待修时间等系统特征指标。该模型和算法可为装备的维修保障提供科学的依据。     

接触触发式测头触发力的理论分析

对用于三坐标测量机及数控机床的接触触发式测头在触测发讯时的触发力进行了理论分析和计算,得出了触发力的大小与其结构参数之间的关系,从而为触发式测头的误差补偿提供了理论基础。     

基于流场特性的管内检测机器人的外形优选研究

管道内检测机器人的结构形状是影响其运动学、动力学特性的关键因素,在机器人设计中占有重要地位。在合理提出一些基本假设后,用二阶迎风差分格式离散管道内检测机器人附近流场的控制方程,并用SIMPLE算法求解,得到了7种不同形状的管道内检测机器人所受的差压驱动力及其周围的流场信息,并对这几种结构的CFD特性作了比较。最后综合空化条件、驱动力、腔内有效体积和加工难度等因素,确定了上游半球形结构为设计形状。     

A model to predict the residual life of aircraft engines based upon oil analysis data

This paper reports on a study using the available oil monitoring information, such as the data obtained using the Spectrometric Oil Analysis Programme (SOAP), to predict the residual life of a set of aircraft engines. The relationship between oil monitoring information and the residual life is established using the concept of the proportional residual, which states that the predicted residual life may be proportional to the wear increment measured by the oil analysis programmes. Assuming such a relationship between wear and the residual life exists, we formulated a recursive prediction model for the item's residual life given measured oil monitoring information to date. A set of censored life data of 30 aircraft engines (right censored due to preventive overhaul) along with the history of their monitored metal concentration information are available to us. The metal concentration information includes many variables, such as Fe, Cu, Al, etc.; not all of them are useful, and some of them may be correlated. The principal component analysis (PCA) has been adopted to reduce the dimension of the original data set and to produce a new set of uncorrelated variables, which we shall use in the prediction model. The procedure associated with estimating model parameters is discussed. The model is fitted to the actual SOAP data from the aircraft engines, and the goodness‐of‐fit test has been carried out. © 2005 Wiley Periodicals, Inc. Naval Research Logistics, 2005.