Special materials in pyrotechnics VII: Pyrotechnics used in thermal batteries

Thermal batteries are unique direct current (DC) electrical power sources with long shelf live, high reliability and higher power density than classical alkaline batteries. This paper gives a brief overview into the working principle of thermal batteries and reviews the properties of zirconium/barium chromate (Zr/BaCrO₄) pyrolant previously used as first fire and iron/potassium perchlorate (Fe/KClO₄) pyrolant (Heat), commonly applied as heating pellet in thermal batteries and its hazard properties. The review gives 64 references to the public domain. CAS-Nos. Zr: [7440-67-7], BaCrO₄: [10294-40-3], Fe: [7439-89-6], KClO₄: [7778-74-7], Viton: [9011-17-0].CAS-Nos. Zr: [7440-67-7], BaCrO₄: [10294-40-3], Fe: [7439-89-6], KClO₄: [7778-74-7], Viton: [9011-17-0].     

Research on a MEMS pyrotechnic with a double-layer barrier safety and arming device

As an essential component of ammunition, pyrotechnics can control ignition with high reliability. However, due to limits of fabrication technology, traditional pyrotechnics are bulky. To achieve both functionality and miniaturization, MEMS pyrotechnics integrate initiator, safety-and-arming (S&A) device and lead charge and keep all components within a small size. MEMS S&A devices, as the core component to ensure system safety, are difficult to achieve active and rapid response to control signals with high safety and reliability. In order to overcome the difficulty, we propose the design and characterization of a MEMS pyrotechnic with a double-layer barrier S&A device. The MEMS pyrotechnic is a high-integrated device with an overall size of 13.4 × 8.5 × 5.2 mm³. The initiator is a NiCr bridge foil covered with an Al/CuO energetic film, which can generate flame when ignited by an excitation voltage. To match the flame energy, lead styphnate is chosen in this study as the lead charge. The S&A device contains four semi-circular barriers, which are directly driven by V-shape electro-thermal actuators to gain active control of the pyrotechnics' ignition condition with rapid response. To improve the system's reliability, the four barriers are axisymmetrically placed in two layers, two barriers for each layer, to constitute a double-layer structure with a thickness of 100 μm. The ignition test results show that the S&A device can prevent the initiator from detonating the lead charge in safety condition. In arming condition, the lead charge will be detonated.     

Combustion of B4C/KNO3 binary pyrotechnic system

Presented herein is an experimental study on the combustion of B4C/KNO3 binary pyrotechnic system.Combustion products were tested using X-ray diffraction(XRD),scanning electron microscopy(SEM),and energy dispersive spectrometer(EDS).According to the results of tests and CEA calculation,the combustion reaction equation was established.The flames and burning rates were recorded by a high speed camera and a spectrophotometer.The effect of B4C particle size on the thermal sensitivity of B4C/KNO3 was investigated by differential scanning calorimetry(DSC)techniques.In addition,a reliable method for calculating the flame temperature was proposed.Based on the results of experiments,the combustion reaction mechanism was briefly analyzed.The burning rate,flame temperature and thermal sensitivity of B4C/KNC3 increase with the decrease of B4C particle size.The mass ratio of B4C/KNO3 has a great effect on combustion properties.Oxidizer-rich compositions have low flame temperatures,low burning rates,and provide green light emission.The combustion reactions of fuel-rich compositions are vigorous,and the B4C/KNO3 with mass ratio of 25:75 has the highest burning rate and the highest flame temperature.     

A study of flames with millimeter-wave radiation

It is a valuable issue to explore whether a flame can radiate microwaves, in spite of the electric field formed in the flame. Presented herein is an experimental study on a series of flames with millimeter-wave radiation in the combustion of pyrotechnic films. The pyrotechnic films were composed of ultra-fine red phosphorus (P), sodium nitrate (NaNO₃), Polyvinyl Alcohol (PVA) and some additives such as chopped carbon fibers (CFs) and aluminized glass fibers (GFs). The combustion temperatures and millimeter-wave radiation signals of the flames were measured, the millimeter-wave emissivity and spectral radiant exitance were calculated to describe the millimeter-wave radiation intensity. The results demonstrate that the flame of the pyrotechnic films based on P/NaNO₃/CFs can radiate millimeter waves, and different materials and their proportion have a great effect on the millimeter-wave radiation intensity.