Proportionate flow shop: New complexity results and models with due date assignment

It is known that the proportionate flow shop minimum makespan $Fm/prpt/C_{\max }$ problem is solved optimally by any permutation job sequence. We show that the $Fm/prpt/C_{\max }$ problem is at least ordinary NP‐hard when missing operations are allowed and present some solvable cases. We then consider the standard proportionate flow shop problem (with no missing operations) and show that the solution algorithms for a class of single‐machine due date assignment problems can be extended/generalized to the corresponding proportionate flow shop problems. © 2015 Wiley Periodicals, Inc. Naval Research Logistics 62: 98–106, 2015     

The joint signature of coherent systems

We investigate the joint signature of $m$ coherent systems, under the assumption that the components have independent and identically distributed lifetimes. The joint signature, for a particular ordering of failure times, is an $m$‐dimensional matrix depending solely on the composition of the systems and independent of the underlying distribution function of the component lifetimes. The elements of the $m$‐dimensional matrix are formulated based on the joint signatures of numerous series of parallel systems. The number of the joint signatures involved is an exponential function of the number of the minimal cut sets of each original system and may, therefore, be significantly large. We prove that although this number is typically large, a great number of the joint signatures are repeated, or removed by negative signs. We determine the maximum number of different joint signatures based on the number of systems and components. It is independent of the number of the minimal cut sets of each system and is polynomial in the number of components. Moreover, we consider all permutations of failure times and demonstrate that the results for one permutation can be of use for the others. Our theorems are applied to various examples. The main conclusion is that the joint signature can be computed much faster than expected.     

Convolutions and generalization of logconcavity: Implications and applications

Additive convolution of unimodal and α‐unimodal random variables are known as an old classic problem which has attracted the attention of many authors in theory and applied fields. Another type of convolution, called multiplicative convolution, is rather younger. In this article, we first focus on this newer concept and obtain several useful results in which the most important ones is that if is logconcave then so are and for some suitable increasing functions ?. This result contains and as two more important special cases. Furthermore, one table including more applied distributions comparing logconcavity of f(x) and and two comprehensive implications charts are provided. Then, these fundamental results are applied to aging properties, existence of moments and several kinds of ordered random variables. Multiplicative strong unimodality in the discrete case is also introduced and its properties are investigated. In the second part of the article, some refinements are made for additive convolutions. A remaining open problem is completed and a conjecture concerning convolution of discrete α‐unimodal distributions is settled. Then, we shall show that an existing result regarding convolution of symmetric discrete unimodal distributions is not correct and an easy alternative proof is presented. © 2016 Wiley Periodicals, Inc. Naval Research Logistics 63: 109–123, 2016     

Level workforce planning for multistage transfer lines

In this article, we define two different workforce leveling objectives for serial transfer lines. Each job is to be processed on each transfer station for c time periods (e.g., hours). We assume that the number of workers needed to complete each operation of a job in precisely c periods is given. Jobs transfer forward synchronously after every production cycle (i.e., c periods). We study two leveling objectives: maximin workforce size () and min range (R). Leveling objectives produce schedules where the cumulative number of workers needed in all stations of a transfer line does not experience dramatic changes from one production cycle to the next. For and a two‐station system, we develop a fast polynomial algorithm. The range problem is known to be NP‐complete. For the two‐station system, we develop a very fast optimal algorithm that uses a tight lower bound and an efficient procedure for finding complementary Hamiltonian cycles in bipartite graphs. Via a computational experiment, we demonstrate that range schedules are superior because not only do they limit the workforce fluctuations from one production cycle to the next, but they also do so with a minor increase in the total workforce size. We extend our results to the m‐station system and develop heuristic algorithms. We find that these heuristics work poorly for min range (R), which indicates that special structural properties of the m‐station problem need to be identified before we can develop efficient algorithms. © 2016 Wiley Periodicals, Inc. Naval Research Logistics 63: 577–590, 2016     

Inventory policies for a make‐to‐order system with a perishable component and fixed ordering cost

We consider a make‐to‐order production system where two major components, one nonperishable (referred to as part 1) and one perishable (part 2), are needed to fulfill a customer order. In each period, replenishment decisions for both parts need to be made jointly before demand is realized and a fixed ordering cost is incurred for the nonperishable part. We show that a simple (s_n,S,S) policy is optimal. Under this policy, S along with the number of backorders at the beginning of a period if any and the availability of the nonperishable part (part 1) determines the optimal order quantity of the perishable part (part 2), while (s_n,S) guide when and how much of part 1 to order at each state. Numerical study demonstrates that the benefits of using the joint replenishment policy can be substantial, especially when the unit costs are high and/or the profit margin is low. © 2009 Wiley Periodicals, Inc. Naval Research Logistics, 2009     

Estimating component characteristics from system failure‐time data

Suppose that failure times are available from a random sample of N systems of a given, fixed design with components which have i.i.d. lifetimes distributed according to a common distribution F. The inverse problem of estimating F from data on observed system lifetimes is considered. Using the known relationship between the system and component lifetime distributions via signature and domination theory, the nonparametric maximum likelihood estimator _N(t) of the component survival function (t) is identified and shown to be accessible numerically in any application of interest. The asymptotic distribution of _N(t) is also identified, facilitating the construction of approximate confidence intervals for (t) for N sufficiently large. Simulation results for samples of size N = 50 and N = 100 for a collection of five parametric lifetime models demonstrate the utility of the recommended estimator. Possible extensions beyond the i.i.d. framework are discussed in the concluding section. © 2010 Wiley Periodicals, Inc. Naval Research Logistics, 2010     

Investigating the surface integrity of aluminium based composites machined by EDM

In the present work, the surface characteristics of Electrical Discharge Machined (EDM) Al (6351)SiC and Al (6351)SiCB₄C composites are investigated. The composites are prepared by employing the conventional stir casting technique, as it can produce better particle dispersion in the matrix. The detailed experimental study is performed on the composites by varying current (I), duty factor (τ), pulse on time (T_on), and the gap voltage (V) in order to analyze the Heat Affected Zone (HAZ) formed in the sub surface and the average crater diameter formed on the machined surface of the composites as an output function. The formation of recast layers, presence of bubbles and the surface texture of the composites at various machining conditions are observed. The results show that the increased Metal Removal Rate (MRR) increases the depth of HAZ and the average crater diameter on the machined area. Further, the addition of B₄C particles to the composite produces more surface defect than the AlSiC composite.     

Technical note: Finite-time regret analysis of Kiefer-Wolfowitz stochastic approximation algorithm and nonparametric multi-product dynamic pricing with unknown demand

We consider the problem of nonparametric multi-product dynamic pricing with unknown demand and show that the problem may be formulated as an online model-free stochastic program, which can be solved by the classical Kiefer-Wolfowitz stochastic approximation (KWSA) algorithm. We prove that the expected cumulative regret of the KWSA algorithm is bounded above by where κ₁, κ₂ are positive constants and T is the number of periods for any T = 1, 2, … . Therefore, the regret of the KWSA algorithm grows in the order of , which achieves the lower bounds known for parametric dynamic pricing problems and shows that the nonparametric problems are not necessarily more difficult to solve than the parametric ones. Numerical experiments further demonstrate the effectiveness and efficiency of our proposed KW pricing policy by comparing with some pricing policies in the literature.     

Cell structure of microcellular combustible object foamed by supercritical carbon dioxide

In order to solve the issue that the combustible objects for cased telescoped ammunition (CTA) didn't burn completely during the combustion process, the microcellular combustible objects were foamed with numerous cells in the micron order to improve the combustion performance by the supercritical carbon dioxide (SCCO₂) foaming technology. As the cell structure determined the combustion properties of microcellular combustible objects, the solubility of SCCO₂ dissolved into the combustible objects was obtained from the gravimetric method, and scanning electron microscope (SEM) was applied to characterize the cell structure under various process conditions of solubility, foaming temperature and foaming time. SEM images indicate that the cell diameter of microcellular combustible objects is in the level of 1 μm and the cell density is about 10¹¹ cell⋅cm⁻³. The microcellular combustible objects fabricated by the SCCO₂ foaming technology are smooth and uniform, and the high specific surface area of cell structure can lead to the significant combustion performance of microcellular combustible object for CTA in the future.     

Heavy metal free primers: Polymorphism of gadolinium and titanium in the context of GSR glass phase

The possibility of identifying gunshot residue (GSR) particles produced by non-toxic primers containing only titanium and zinc is a very difficult task using SEM/EDX analysis employed in the analysis of GSR originating from primers containing lead, barium and antimony. However, Bauer et al. demonstrated that non-toxic (TiZn) primers form a TiZn₂O₄ spinel crystalline structure using SEM/EDX with EBSD (Electron Back Scatter Diffraction) and TKD (Transmission Kikuchi Diffraction), whereas GSR originating from gadolinium-doped TiZn primers form a non-crystalline glass phase. Here, a possible explanation of these different phenomena is hypothesized.     

On online bin packing with LIB constraints

In many applications of packing, the location of small items below large items, inside the packed boxes, is forbidden. We consider a variant of the classic online one‐dimensional bin packing, in which items allocated to each bin are packed there in the order of arrival, satisfying the condition above. This variant is called online bin packing problem with LIB (larger item in the bottom) constraints. We give an improved analysis of First Fit showing that its competitive ratio is at most , and design a lower bound of 2 on the competitive ratio of any online algorithm. In addition, we study the competitive ratio of First Fit as a function of an upper bound (where d is a positive integer) on the item sizes. Our upper bound on the competitive ratio of First Fit tends to 2 as d grows, whereas the lower bound of two holds for any value of d. Finally, we consider several natural and well known algorithms, namely, Best Fit, Worst Fit, Almost Worst Fit, and Harmonic, and show that none of them has a finite competitive ratio for the problem. © 2009 Wiley Periodicals, Inc. Naval Research Logistics, 2009     

Success and failures of the Gripen offsets in the Visegrad Group countries

The Soviet-led Council for Mutual Economic Assistance member, Central European countries found themselves in a difficult political and economic situation after the collapse of the Soviet Union. Three post-Eastern Bloc countries formed the Visegrad Group to strengthen their ties to the West, but the need for foreign investment, job creation and technology transfer was urgent.

This is when military modernisation also came into the picture and the counter-trade—as known as offset—as a tool to help these economies. A trade practice which was meant to energise these economies via defence acquisitions linked economic programmes.

Two Visegrad Group member countries, Hungary and the Czech Republic decided to sign offset agreement with the defence firm SAAB to license Gripen fighter aircrafts. This study intends to analyse if these deals were able to help governments to reach their objectives or the two countries were unable to take advantage of the offset programmes.     

Minimal LST representations of MAP(n)s: Moment fittings and queueing approximations

A Markovian arrival process of order n, MAP(n), is typically described by two n × n transition rate matrices in terms of rate parameters. While it is straightforward and intuitive, the Markovian representation is redundant since the minimal number of parameters is n² for non‐redundant MAP(n). It is well known that the redundancy complicates exact moment fittings. In this article, we present a minimal and unique Laplace‐Stieltjes transform (LST) representations for MAP(n)s. Even though the LST coefficients vector itself is not a minimal representation, we show that the joint LST of stationary intervals can be represented with the minimum number of parameters. We also propose another minimal representation for MAP(3)s based on coefficients of the characteristic polynomial equations of the two transition rate matrices. An exact moment fitting procedure is presented for MAP(3)s based on two proposed minimal representations. We also discuss how MAP(3)/G/1 departure process can be approximated as a MAP(3). A simple tandem queueing network example is presented to show that the MAP(3) performs better than the MAP(2) in queueing approximations especially under moderate traffic intensities. © 2016 Wiley Periodicals, Inc. Naval Research Logistics 63: 549–561, 2016     

Two-agent scheduling with linear resource-dependent processing times

This paper considers a two-agent scheduling problem with linear resource-dependent processing times, in which each agent has a set of jobs that compete with that of the other agent for the use of a common processing machine, and each agent aims to minimize the weighted number of its tardy jobs. To meet the due date requirements of the jobs of the two agents, additional amounts of a common resource, which may be in discrete or continuous quantities, can be allocated to the processing of the jobs to compress their processing durations. The actual processing time of a job is a linear function of the amount of the resource allocated to it. The objective is to determine the optimal job sequence and resource allocation strategy so as to minimize the weighted number of tardy jobs of one agent, while keeping the weighted number of tardy jobs of the other agent, and the total resource consumption cost within their respective predetermined limits. It is shown that the problem is -hard in the ordinary sense, and there does not exist a polynomial-time approximation algorithm with performance ratio unless ; however it admits a relaxed fully polynomial time approximation scheme. A proximal bundle algorithm based on Lagrangian relaxation is also presented to solve the problem approximately. To speed up convergence and produce sharp bounds, enhancement strategies including the design of a Tabu search algorithm and integration of a Lagrangian recovery heuristic into the algorithm are devised. Extensive numerical studies are conducted to assess the effectiveness and efficiency of the proposed algorithms.     

Scheduling multiple products on parallel machines with setup costs

We consider a class of production scheduling models with m identical machines in parallel and k different product types. It takes a time p_i to produce one unit of product type i on any one of the machines. There is a demand stream for product type i consisting of n_i units with each unit having a given due date. Before a machine starts with the production of a batch of products of type i a setup cost c is incurred. We consider several different objective functions. Each one of the objective functions has three components, namely a total setup cost, a total earliness cost, and a total tardiness cost. In our class of problems we find a relatively large number of problems that can be solved either in polynomial time or in pseudo‐polynomial time. The polynomiality or pseudo‐polynomiality is achieved under certain special conditions that may be of practical interest; for example, a regularity pattern in the string of due dates combined with earliness and tardiness costs that are similar for different types of products. The class of models we consider includes as special cases discrete counterparts of a number of inventory models that have been considered in the literature before, e.g., Wagner and Whitin (Manage Sci 5 (1958), 89–96) and Zangwill (Oper Res 14 (1966), 486–507; Manage Sci 15 (1969), 506–527). © 2008 Wiley Periodicals, Inc. Naval Research Logistics, 2008