长杆射弹侵彻三种混凝土靶的实验研究

为了研究钻地武器的侵彻性能,在57mm口径的气炮上发射长杆射弹对三种靶体进行模拟侵彻实验。靶体为水泥砂浆石靶、钢纤维混凝土靶和含单层密排刚玉球的钢纤维混凝土靶。实验结果表明,弹头形状对侵彻深度有明显影响;当长杆射弹和撞击速度都相同时,与侵彻钢纤维混凝土靶相比,含单层密排刚玉球的钢纤维混凝土靶中的侵彻深度大约降低了11%,而水泥砂浆石靶中的侵彻深度增加了12%。     

长杆射弹对钢纤维混凝土靶开坑特性的实验研究

为考察射弹对钢纤维混凝土靶的侵彻特性,采用57mm轻气炮,进行了小尺寸模拟射弹对钢纤维混凝土靶(钢纤维的体积分数为2%)的侵彻实验。实验中观察了钢纤维混凝土靶的开坑形状,测量了射弹的击靶速度,并且采用注沙法测出靶体的开坑体积,计算出射弹对靶体的侵彻体积,得到了长杆射弹的动能与侵彻体积的关系。引入射弹单位面积的冲击动能和靶体单位侵彻体积的冲击动能,结合钢纤维混凝土靶的实验数据,考察了两者之间的关系。     

基于层裂机理的弹体侵彻混凝土的终点弹道研究

基于动态球形空腔膨胀理论给出的阻力函数理论公式和开坑阶段的表面层裂机理,建立了能够综合考虑弹头形状、开坑区深度的斜侵彻深度预测模型,并进一步推导了能够适用不同弹头形状的弹体过载时程曲线计算公式。预测模型得到的侵彻深度和过载与试验结果吻合较好。研究结果可为弹体与混凝土靶的斜侵彻弹道分析和弹丸头部设计提供一定帮助。     

金属靶体材料动力硬度测试及动态阻力分析

以高速侵彻下45钢靶体侵彻阻力为研究对象,开展了弹体高速侵彻45钢靶体试验,获取了典型弹体对45钢靶体的成坑参数。基于高速侵彻阻力模型对靶体侵彻阻力及影响因素进行分析。结合流体动力学侵彻模型对不同弹体材料侵彻45钢靶体侵彻深度规律进行研究。研究结果表明:随着撞击速度的增大,45钢的靶体阻力从5. 13 GPa减小到3. 7 GPa;基于材料动力硬度测试方法的靶体动态阻力测试结果和理论计算结果吻合较好;随着靶体动态屈服强度的增大,靶体阻力呈线性增大的趋势;侵彻深度及靶体动态阻力理论计算结果和试验数据吻合较好,说明所提动态阻力确定方法可行,可为高速侵彻动力学研究提供参考。     

破片模拟弹侵彻钢板的有限元分析

根据破片模拟弹侵彻钢板的实验研究,采用MSC.Dytran对破片模拟弹侵彻钢板的侵彻过程、侵彻特性、钢板的破坏模式以及弹体的侵彻速度、靶板的侵彻阻力进行了有限元分析,并将分析结果与实验结果进行了比较.分析结果表明,破片模拟弹冲击钢装甲的侵彻过程可大致分为初始接触、弹体侵入、剪切冲塞和穿甲破坏4个阶段.有限元分析的破片模拟弹侵彻特性及靶板破坏模式与实验观测结果有较好的一致性,在靶板破口的正面,与弹体平面凸缘两端接触的部分,变形以剪切为主,而与切削面接触的部分,以挤压变形为主;靶板破口背面为剪切冲塞破坏;有限元模拟的弹体剩余速度与实验结果吻合较好,弹体侵彻过程中弹靶作用界面的速度和侵彻速度近似呈线性变化.有限元分析结果还表明,采用适当的模型,有限元法能较好地模拟破片模拟弹侵彻钢板的侵彻过程、侵彻特性以及钢板的破坏模式.     

陶瓷/薄钢板复合结构靶板抗高速侵彻性能研究

为探讨陶瓷/薄钢板复合结构靶板(ceramic/thin steel targets,CS靶板)的抗高速侵彻机理,通过弹道试验,分析了3 mm厚SiC陶瓷层和0.6 mm厚钢板层的CS靶板的破坏模式和抗侵彻性能,并与面密度基本相同的纯钢板进行了比较。在此基础上,基于能量守恒原理,建立了CS靶板抗高速侵彻的理论预测模型,并与试验结果进行了对比。结果表明,CS靶板中前陶瓷层的存在,使得后钢板层的破坏模式由剪切冲塞转变为花瓣开裂,大大提升了后钢板层的抗侵彻吸能效率,从而使得CS靶板的整体抗侵彻性能高于等面密度的纯钢板,CS靶板的整体抗侵彻效率较等面密度纯钢板提升15%以上;弹体穿透CS靶板后的剩余速度理论预测值与试验结果吻合较好,相对误差均在5%以内,验证了理论模型的合理性和有效性。     

Real-time prediction of projectile penetration to laminates by training machine learning models withfinite element solver as the trainer

Studies on ballistic penetration to laminates is complicated, but important for design effective protection of structures. Experimental means of study is expensive and can often be dangerous. Numerical simu-lation has been an excellent supplement, but the computation is time-consuming. Main aim of this thesis was to develop and test an effective tool for real-time prediction of projectile penetrations to laminates by training a neural network and a decision tree regression model. A large number of finite element models were developed;the residual velocities of projectiles fromfinite element simulations were used as the target data and processed to produce sufficient number of training samples. Study focused on steel 4340tpolyurea laminates with various configurations. Four different 3D shapes of the projectiles were modeled and used in the training. The trained neural network and decision tree model was tested using independently generated test samples using finite element models. The predicted projectile velocity values using the trained machine learning models are then compared with thefinite element simulation to verify the effectiveness of the models. Additionally, both models were trained using a published experimental data of projectile impacts to predict residual velocity of projectiles for the unseen samples. Performance of both the models was evaluated and compared. Models trained with Finite element simulation data samples were found capable to give more accurate predication, compared to the models trained with experimental data, becausefinite element modeling can generate much larger training set, and thus finite element solvers can serve as an excellent teacher. This study also showed that neural network model performs better with small experimental dataset compared to decision tree regression model.     

Influence of thickness and projectile shape on penetration resistance of the compliant composite

The present study deals with development of conceptual proof for jute rubber basedflexible composite block to completely arrest the projectile impacting the target at high velocity impact of 400 m/s through numerical simulation approach using finite element (FE) method. The proposed flexible composite blocks of repeating jute/rubber/jute (JRJ) units are modelled with varying thickness from 30 mm to 120 mm in increments of 30 mm and impacted by flat (F), ogival (O) and hemispherical (HS) shaped projectiles. All the considered projectiles are impacted with proposed flexible composite blocks of different thicknesses and the penetration behaviour of the projectile in each case is studied. The penetration depth of the projectile in case of partially penetrated cases are considered and the effect of thickness and projectile shape on percentage of penetration depth is statistically analyzed using Tagu-chi's design of experiments (DOE). Results reveal that the though proposedflexible composite block with thickness of 90 mm is just sufficient to arrest the complete penetration of the projectile, considering the safety issues, it is recommended to use theflexible composite with thickness of 120 mm. The nature of damage caused by the projectile in the flexible composite is also studied. Statistical studies show that thickness of the block plays a prominent role in determining the damage resistance of the flexible composite.     

旋转弹丸空气动力特性数值解法

为提高在弹道计算和弹丸设计中弹丸空气动力系数精度,采用隐式LU算法求解N S方程并考虑代数湍流模型,在旋转物面边界条件下计算弹丸的阻力、升力、俯仰力矩、滚转阻尼力矩、马格努斯力和力矩。通过对美国T388等弹丸的气动力系数计算并与弹道靶试验数据进行比较,以及对某榴弹的气动力计算结果在弹道计算中进行应用分析,表明用数值模拟得到的旋转弹丸空气动力系数好于以前用工程方法给出的结果。     

基于层裂机理的弹体侵彻混凝土的工程模型

以斜侵彻过程中的终点弹道为研究对象,基于动态球形空腔膨胀理论给出的阻力函数理论公式和开坑阶段的表面层裂机理,建立了能够综合考虑弹头形状、开坑区深度的斜侵彻深度预测模型,并进一步推导了能够适用不同弹头形状的弹体过载时程曲线计算公式。预测模型得到的侵彻深度和过载与试验结果吻合较好。研究结果可为弹体与混凝土靶的斜侵彻弹道分析和弹丸头部设计提供一定帮助。     

平头弹丸侵彻金属靶板的数值仿真

基于ABAQUS/Explicit非线性有限元分析程序,通过二次开发利用含损伤的Johnson-Cook本构模拟靶板材料,对刚性平头弹丸垂直侵彻不同厚度的金属靶板进行了数值仿真,实现了侵彻过程的可视化。结果表明：网格密度对计算结果有影响,但随着网格密度增加,结果趋于收敛;侵彻过程中,弹丸与靶板发生了多次碰撞,靶板的塑性变形局限在很窄的剪切带内;对数值计算结果与试验结果进行了比较,发现二者吻合得较好。相关结论对防护结构的设计具有指导意义。     

Partial penetration of annular grooved projectiles impacting ductile metal targets

Changing and optimizing the projectile nose shape is an important way to achieve specific ballistic performance. One special ballistic performance is the embedding effect, which can achieve a delayed high-explosive reaction on the target surface. This embedding effect includes a rebound phase that is significantly different from the traditional penetration process. To better study embedment behavior, this study proposed a novel nose shape called an annular grooved projectile and defined its interaction process with the ductile metal plate as partial penetration. Specifically, we conducted a series of low-velocity-ballistic tests in which these steel projectiles were used to strike 16-mm-thick target plates made with 2024-O aluminum alloy. We observed the dynamic evolution characteristics of this aluminum alloy near the impact craters and analyzed these characteristics by corresponding cross-sectional views and numerical simulations. The results indicated that the penetration resistance had a brief decrease that was influenced by its groove structure, but then it increased significantly-that is, the fluctuation of penetration resistance was affected by the irregular nose shape. Moreover, we visualized the distribution of the material in the groove and its inflow process through the rheology lines in microscopic tests and the highlighted mesh lines in simulations. The combination of these phenomena revealed the embed-ment mechanism of the annular grooved projectile and optimized the design of the groove shape to achieve a more firm embedment performance. The embedment was achieved primarily by the target material filled in the groove structure. Therefore, preventing the shear failure that occurred on the filling material was key to achieving this embedding effect.     

Round robin using the depth of penetration test method on an armour grade alumina

The depth of penetration (DOP) method is a well-known ballistic test method for characterisation and ranking of ceramic armour materials. The ceramic tile is bonded to a backing material of semi-infinite thickness, and the penetration depth of the projectile gives a measure of the performance of the ceramic. There is, however, an inherent variability in the results from this test method. In this work, the accuracy and the variability of the DOP method has been investigated in a round robin exercise. Six ballistic test centres took part in the exercise. A test protocol was developed, in which the threat type (projectile and impact conditions) and a procedure on how to prepare the targets were specified. The targets consisted of alumina tiles of two different thicknesses that were bonded to polycarbonate backing cubes. Two different 7.62 mm armour piercing projectiles were employed; one with a hard steel core and one with a tungsten carbide core. The projectiles and the other materials all came from single material batches in order to avoid batch-to-batch variations in material properties. These materials were distributed between the ballistic test centres. The test results of the different ballistic test facilities were collected and compared. There was not a lot of variation between the average DOP values obtained at each laboratory, but the variation in penetration depth between shots was high. The consequence of this variation may be less confidence in the test results, and a statistical method was used to evaluate the required number of tests that are sufficient to obtain an average result with high confidence. In most cases, the required number of tests is much higher than what is practically feasible. This work was conducted as part of the European Defence Agency-project CERAMBALL.     

Numerical simulation study on penetration performance of depleted Uranium (DU) alloy fragments

Due to its high strength, high density, high hardness and good penetration capabilities, Depleted ura-nium alloys have already shined in armor-piercing projectiles. There should also be a lot of room for improvement in the application of fragment killing elements. Therefore, regarding the performance of the depleted uranium alloy to penetrate the target plate, further investigation is needed to analyze its advantages and disadvantages compared to tungsten alloy. To study the difference in penetration per-formance between depleted uranium alloy and tungsten alloy fragments,firstly, a theoretical analysis of the adiabatic shear sensitivity of DU and tungsten alloys was given from the perspective of material constitutive model. Then, taking the cylindrical fragment penetration target as the research object, the penetration process and velocity characteristics of the steel target plates penetrated by DU alloy frag-ment and tungsten alloy fragment were compared and analyzed, by using finite element software ANSYS/LS-DYNA and Lagrange algorithm. Lastly, the influence of different postures when impacting target and different fragment shapes on the penetration results is carried out in the research. The results show that in the penetration process of the DU and tungsten alloy fragments, the self-sharpening properties of the DU alloy can make the fragment head sharper and the penetrating ability enhance. Under the same conditions, the penetration capability of cylindrical fragment impacting target in vertical posture is better than that in horizontal posture, and the penetration capability of the spherical fragment is slightly better than that of cylindrical fragment.     

A novel method for determination of lethal radius for high-explosive artillery projectiles

A new model has been defined that enables the estimation of the lethal radius (radius of efficiency) of HE (High Explosive) artillery projectiles against human targets. The model is made of several modules: CAD (Computer Aided Design) modeling, fragment mass distribution estimation, fragment initial velocity prediction, fragment trajectory calculation, effective fragment density estimation, and high explosive projectile lethal radius estimation. The results were compared with the experimental results obtained based on tests in the arena used in our country, and the agreement of the results was good. This model can be used in any terminal-ballistics scenario for high explosive projectiles since it is general, para-metric, fast and relatively easy to implement.     

球头弹低速斜侵彻下薄板穿甲破坏机理研究

为探讨球头弹低速斜侵彻下靶板的破坏机理,通过系列弹道试验,对比分析了不同初始速度下弹体的变形,靶板的破坏模式,以及靶板的破口大小及形状；同时采用ANSYS/LS-DYNA对弹靶作用过程进行了数值模拟。结果表明：低速斜侵彻下靶板响应非完全对称,根据受力特征可将靶板划分为四个不同区域,即接触区,弯曲区,拉伸区和对称区；薄板的穿甲破坏可分为四个不同的阶段,即隆起变形,碟形变形,弯曲变形,弹体贯穿阶段；不同初始速度下靶板出现四种典型的穿甲破坏模式,随着初始速度的增加依次为隆起—碟形变形,隆起—碟形变形—拉弯撕裂破坏,隆起—碟形变形—拉弯剪切破坏,隆起—拉弯剪切破坏。斜侵彻下靶板破口形状为椭圆形,随着初始速度的增加,破口长径不断减小,形状由椭圆形向卵形过渡。     

Effects of material of metallic frame on the penetration resistances of ceramic-metal hybrid structures

The effects of metallic material on the penetration resistances of ceramic-metal hybrid structures against vertical long-rod tungsten projectiles were studied by artillery-launched experiments and numerical simulation. Hybrid structures with rectangular cores in transverse orthogonal arrangement and slide-fitting ceramic inserts of zirconia toughened alumina prisms were fabricated with titanium alloy TC4 (Ti6Al4V), AISI 4340 steel and 7075 aluminum alloy panels, respectively. The results showed that the hybrid structure of Ti6Al4V exhibited the highest penetration resistance, followed by that of 7075 aluminum alloy with the same area density. The penetration resistance of the hybrid structure of AISI 4340 steel was the lowest. The underlying mechanisms showed that the metallic material of a ceramic-metal hybrid structure can directly affect its energy absorption from the impact projectile, which further affects its penetration resistance. Different metallic frames exhibited different failure characteristics, resulting in different constraint conditions or support conditions for ceramic prisms. The high penetration resistance of the Ti6Al4V hybrid structure was due to its stronger back support to ceramic prisms as compared with that of AISI 4340 steel hybrid structure, and better constraint condition for ceramic prisms by metallic webs as compared with that of 7075 aluminum alloy hybrid structure. The results of mass efficiency and thickness efficiency showed that the Ti6Al4V hybrid structure has advantages in reducing both the thickness and the mass of protective structure. In addition, because the ceramic-metal hybrid structures in the present work were heterogeneous, impact position has slight influence on their penetration resistances.     

Investigation of the mechanical and ballistic properties of hybrid carbon/ aramid woven laminates

High-performance ballistic fibers, such as aramid fiber and ultra-high-molecular-weight polyethylene (UHMWPE), are commonly used in anti-ballistic structures due to their low density, high tensile strength and high specific modulus. However, their low modulus in the thickness direction and insufficient shear strength limits their application in certain ballistic structure. In contrast, carbon fiber reinforced epoxy resin matrix composites (CFRP) have the characteristics of high modulus in the thickness direction and high shear resistance. However, carbon fibers are rarely used and applied for protection purposes. A hybridization with aramid fiber reinforced epoxy resin matrix composites (AFRP) and CFRP has the potential to improve the stiffness and the ballistic property of the typical ballistic fiber composites. The hybrid effects on the flexural property and ballistic performance of the hybrid CFRP/AFRP laminates were investigated. Through conducting mechanical property tests and ballistic tests, two sets of reliable simulation parameters for AFRP and CFRP were established using LS-DYNA software, respectively. The experimental results suggested that by increasing the content of CFRP that the flexural properties of hybrid CFRP/AFRP laminates were enhanced. The ballistic tests’ results and the simulation illustrated that the specific energy absorption by the perforation method of CFRP achieved 77.7% of AFRP. When CFRP was on the striking face, the shear resistance of the laminates and the resistance force to the projectiles was promoted at the initial penetration stage. The proportion of fiber tensile failures in the AFRP layers was also enhanced with the addition of CFRP during the penetration process. These improvements resulted in the ballistic performance of hybrid CFRP/AFRP laminates was better than AFRP when the CFRP content was 20 wt% and 30 wt%.     

Investigation of normal,lateral, and oblique impact of microscale projectiles into unidirectional glass/epoxy composites

Spacesuits and spacecraft must endure high velocity impacts from micrometeoroids. This work considers the impact of 100 μm diameter projectiles into composite targets at velocities from 0.5 km/s to 2 km/s. This work begins by presenting an energy-based theoretical model relating depth of penetration (DoP) and impact force to impact velocity, characteristic time, and threshold velocity and force. Next, this work compares numerical simulations of normal impact on composites to the theoretical model. Numerical simulations are conducted with LS-DYNA and the well-known composite model, MAT-162. The numerical models consider unidirectional S2-glass fiber reinforced SC-15 epoxy composite laminates. The numerical model shows good correlation with the theoretical model. The numerical model also investigates lateral impact, parallel to the fiber direction, and oblique impact at angles from 30° to 82.5°. This work decomposes oblique impact into normal and lateral components, and compares them with normal and lateral impact results. The results show good correlation of the normal component of oblique results with the theoretical model. This numerical and theoretical study focuses on DoP, velocity, and penetration resistance force as functions of time. The theoretical model and numerical simulations are used to determine new DoP parameters: characteristic time of depth of penetration and threshold impact velocity. These models are a first step in developing the capability to predict DoP for oblique, microscale, high-speed impact on composite materials.