Dynamic impact protective body armour: A comprehensive appraisal on panel engineering design and its prospective materials

Personal body armour is one of the most important pieces of equipment to protect human beings from various critical and fatal injuries. In today’s modern world, various organizations including law enforcement and security service have made it mandatory for their personnel to wear personal protection system while on field duty. However, the systems should comprise an improved ballistic performance, light-weighted, flexible as well as comfortable panel not only to be accepted with a wider range but also for effective performances of the consumer. Generally, the overall performances of the protective body armour could be affected by various parameters including armour design techniques, type of materials used and finishing of the panels. The current paper aims to critically review state-of-art for armour panel design techniques and the different perspective body armour materials. The paper starts by discussing the different body armour and its category. Later, the different states of technology for armour panel design (mostly for women), its problems and the possible solutions will be cited. Later, the commonly used different polymeric fibrous and the future possible advanced materials including carbon nanotube (CNT), Graphene CNT and shear thickening fluids (STFs) treated materials for developing the reinforced body armour panel will be discussed. The authors believe that this paper will enlighten useful guidelines and procedures about the different panel design techniques and current and promising future materials for researchers, designers, engineers and manufacturers working on the impact resistance body armour field.     

Critical interfaces in body armour systems

The ballistic performance, and behaviour, of an armour system is governed by two major sets of variables, geometrical and material. Of these, the consistency of performance, especially against small arms ammunition, will depend upon the consistency of the properties of the constituent materials. In a body armour system for example, fibre diameter, areal density of woven fabric, and bulk density of ceramic are examples of critical parameters and monitoring such parameters will form the backbone of associated quality control procedures. What is often overlooked, because it can fall into the User’s domain, are the interfaces that exist between the various products; the carrier, the Soft Armour Insert (SAI), and the one or two hard armour plates (HAP1 and HAP2). This is especially true if the various products are sourced from different suppliers.There are between 30 and 150 individual layers within a typical body armour system, and each of the interfaces between each of those layers will, in some way or another, contribute to the ballistic performance of the system. For example, consider the following interfaces/interlayers: (i) the frictional, sliding, inter-ply surfaces within a soft armour pack, and also between the pack and the carrier, (ii) the air-gaps that may develop within the soft armour pack, (iii) the interconnecting space between the soft armour pack and the hard armour plate, (iv) the nature of the interfaces between adjacent plies of a multiplied backing laminate, even in a highly compressed Ultra High Molecular Weight Polyethylene (UHMWPE) variant, (v) the interlayer between the ceramic and its substrate, within a HAP, and (vi) the geometrical fit between two hard armour plates within a stacked body armour system. This paper will provide a User-friendly overview of all such interfaces and provide unique guidance as to their criticality and influence.     

Body armour – New materials,new systems

This is a very timely review of body armour materials and systems since new test standards are currently being written, or reviewed, and new, innovative products released. Of greatest importance, however, is the recent evolution, and maturity, of the Ultra High Molecular Weight Polyethylene fibres enabling a completely new style of system to evolve – a stackable system of Hard Armour Plates. The science of body armour materials is quickly reviewed with emphasis upon current understanding of relevant energy-absorbing mechanisms in fibres, fabrics, polymeric laminates and ceramics. The trend in on-going developments in ballistic fibres is then reviewed, analysed and future projections offered. Weaknesses in some of the ceramic grades are highlighted as is the value of using cladding materials to improve the robustness, and multi-strike performance, of Hard Armour Plates. Finally, with the drive for lighter, and therefore smaller, soft armour systems for military personnel the challenges for armour designers are reported, and the importance of the relative size of the Hard Armour Plate to the Soft Armour Insert is strongly emphasised.     

Armourers’ Tools in England

Abstract

Little literature on the specialist tools of armourers exists, and the principal account is now over a century old. This paper introduces a new, unpublished account of the equipment of the English royal armour workshop in the fourteenth century which provides detailed information about the craft of the armourer in the early phase of plate armour, and illustrates the continuity in the craft in the succeeding centuries.     

A 17th-century Pikeman's Armour from Antwerp

Abstract

A recent re-examination of the arms and armour collection at the British Museum has led to the identification of a 17th-century pikeman's armour clearly associated with the city of Antwerp in modern Belgium, the only example of its kind. The three pieces: a pot, breastplate and backplate, are part of a collection bequeathed to the museum by William Burges in 1881. All three pieces can be dated to circa 1635 and are stamped with the arms of Antwerp, a stylised depiction of Antwerp castle between two hands derived from the blazon of the Margrave of Antwerp. The armour is indistinguishable from contemporary Dutch production and it is unclear whether it was made in Antwerp or whether the addition of the arms simply suggests a use in the city.     

New Evidence on the Original Setup of the ‘Tilbury Group’, Formerly in the Tower of London

Abstract

An argument is presented that Valentine Green’s mezzotint engraving ‘Queen Elizabeth at the Head of her Army at Tilbury-Fort, A.D. 1588’ (1792) was inspired by the late 18th-century life-sized group of three figures representing the same subject that was formerly on show at the Tower of London. The mezzotint presented in Acta Historica Reginarum Angliae is the only known image of the original pre-1828 setup of the display, showing the figure of the queen in a skirt-like piece of armour that has since been re-identified as King Henry VIII’s tonlet armour.     

A comparison of the ballistic behaviour of conventionally sintered and additively manufactured alumina

Production of ceramic armour solutions on-demand/in-theatre would have significant logistical and military advantages. However, even assuming that such technologies could be successfully deployed in the field, such near net-shape manufacturing technology is relatively immature compared to conventional sintering of ceramics. In this study, the ballistic performance of a series of additively manufactured (AM)/rapidly-prototyped (RP) alumina tiles of 97.2% of the density of Sintox FA™ were investigated using both forward- and reverse-ballistic experiments. These experiments, undertaken with compressed gas-guns, employed the depth-of-penetration technique and flash X-ray as primary diagnostics to interrogate both efficiency of penetration and projectile-target interaction, respectively. The RP alumina was found to exhibit useful ballistic properties, successfully defeating steel-cored (AP) 7.62 × 39 mm BXN rounds at velocities of up-to c.a. 850 m/s, while exhibiting comparable failure modes to conventionally sintered armour-grade Sintox FA™. However, where a <1% by vol. Cu dopant was introduced into the RP material failure modes changed dramatically with performance dropping below that of conventionally sintered alumina. Overall, the results from both sets of experiments were complimentary and clearly indicated the potential of such RP materials to play an active role in provision of real-world body armour solutions provided quality control of the RP material can be maintained.     

Armour in Henry V’s Great Wardrobe

Abstract

The unpublished accounts of two of King Henry V’s armourers, Martin Pull and John Hill, shed new light on the armour worn by the king and his circle during his campaigns to France which culminated in the great victory at the battle of Agincourt in 1415.     

Round robin using the depth of penetration test method on an armour grade alumina

The depth of penetration (DOP) method is a well-known ballistic test method for characterisation and ranking of ceramic armour materials. The ceramic tile is bonded to a backing material of semi-infinite thickness, and the penetration depth of the projectile gives a measure of the performance of the ceramic. There is, however, an inherent variability in the results from this test method. In this work, the accuracy and the variability of the DOP method has been investigated in a round robin exercise. Six ballistic test centres took part in the exercise. A test protocol was developed, in which the threat type (projectile and impact conditions) and a procedure on how to prepare the targets were specified. The targets consisted of alumina tiles of two different thicknesses that were bonded to polycarbonate backing cubes. Two different 7.62 mm armour piercing projectiles were employed; one with a hard steel core and one with a tungsten carbide core. The projectiles and the other materials all came from single material batches in order to avoid batch-to-batch variations in material properties. These materials were distributed between the ballistic test centres. The test results of the different ballistic test facilities were collected and compared. There was not a lot of variation between the average DOP values obtained at each laboratory, but the variation in penetration depth between shots was high. The consequence of this variation may be less confidence in the test results, and a statistical method was used to evaluate the required number of tests that are sufficient to obtain an average result with high confidence. In most cases, the required number of tests is much higher than what is practically feasible. This work was conducted as part of the European Defence Agency-project CERAMBALL.     

A Sign of Victory?: ‘Scottish Swords’ and Other Weapons in the Possession of the ‘Auld Innemie’

Many late medieval documents, notably inventories of arms and armour, of Englishmen contain references to ‘Scottish swords’ and other weapons. What did the compilers of these documents mean when they described a weapon as ‘Scottish’? How did such weapons come to be in the possession of these men? This article will attempt to explain this phenomenon drawing on primary documentary sources and surviving material culture from Glasgow Museums’ collections and others, as well as artworks from the period.     

Collecting Oriental and Asiatic Arms and Armour: The Activities of British and East India Company Officers,c.1800-1850

During the first half of the 19th century substantial quantities of Oriental and Asiatic arms and armour first began to appear in Britain. On the one hand they certainly reflected the expansion of empire but their wider significance has yet to be discussed. This article seeks to address that omission by exploring the growth of interest in these objects within military circles, what they represented to the individuals who acquired them, and how they fitted into the wider collecting strategies of military officers as a group.     

Enhancement of wear and ballistic resistance of armour grade AA7075 aluminium alloy using friction stir processing

Industrial applications of aluminium and its alloys are restricted because of their poor tribological properties. Thermal spraying, laser surfacing, electron beam welding are the most widely used techniques to alter the surface morphology of base metal. Preliminary studies reveal that the coating and layering of aluminium alloys with ceramic particles enhance the ballistic resistance. Furthermore, among aluminium alloys,7075 aluminium alloy exhibits high strength which can be compared to that of steels and has profound applications in the designing of lightweight fortification structures and integrated protection systems. Having limitations such as poor bond integrity, formation of detrimental phases and interfacial reaction between reinforcement and substrate using fusion route to deposit hard particles paves the way to adopt friction stir processing for fabricating surface composites using different sizes of boron carbide particles as reinforcement on armour grade 7075 aluminium alloy as matrix in the present investigation. Wear and ballistic tests were carried out to assess the performance of friction stir processed AA7075 alloy. Significant improvement in wear resistance of friction stir processed surface composites is attributed to the change in wear mechanism from abrasion to adhesion. It has also been observed that the surface metal matrix composites have shown better ballistic resistance compared to the substrate AA7075 alloy. Addition of solid lubricant Mo S2 has reduced the depth of penetration of the projectile to half that of base metal AA7075 alloy. For the first time, the friction stir processing technique was successfully used to improve the wear and ballistic resistances of armour grade high strength AA7075 alloy.     

A Portrait of a Helmet: A Funerary Helmet from the Northern Netherlands

This paper describes a seventeeth-century helmet, which was found in a church in the Frisian village of Schettens. Not only the type, but also the context in which this helmet was found, made the find exceptional. The presence of tombstones in the church made it possible to trace the object to a Frisian colonel from the Dutch States Army. What makes the helmet even more special, is the fact that it was prominently depicted on the tombstone of the deceased Frisian colonel. The find of the helmet and its ‘portrait’ on the tombstone are unique for the northern Netherlands. It gives cause for further study of the Dutch funeral tradition, in which elements of armour played an important role. In this regard, it is very interesting to draw a comparison with the same tradition in England.     

一种低成本多用途破甲弹近炸电路的设计

利用已有的米波多卜勒引信技术,设计了多用途破甲弹近炸引信信号处理电路。该电路利用近目标电信号幅度大、增幅速率快及幅度与距离的关系,实现对装甲目标的零炸高启动和抗干扰;利用多卜勒频率的变化特征实现对直升机射击的炸点自适应控制;利用双支路对消电路实现对地面目标的炸高稳定;利用可控开关完成对破甲弹多用途的选择。     

Effect of welding processes and consumables on fatigue crack growth behaviour of armour grade quenched and tempered steel joints

Quenched and Tempered (Q&T) steels are widely used in the construction of military vehicles due to its high strength to weight ratio and high hardness. These steels are prone to hydrogen induced cracking (HIC) in the heat affected zone (HAZ) after welding. The use of austenitic stainless steel (ASS) consumables to weld the above steel was the only available remedy because of higher solubility for hydrogen in austenitic phase. The use of stainless steel consumables for a non-stainless steel base metal is not economical. Hence, alternate consumables for welding Q&T steels and their vulnerability to HIC need to be explored. Recent studies proved that low hydrogen ferritic steel (LHF) consumables can be used to weld Q&T steels, which can give very low hydrogen levels in the weld deposits. The use of ASS and LHF consumables will lead to distinct microstructures in their respective welds. This microstructural heterogeneity will have a drastic influence in the fatigue crack growth resistance of armour grade Q&T steel welds. Hence, in this investigation an attempt has been made to study the influence of welding consumables and welding processes on fatigue crack growth behaviour of armour grade Q&T Steel joints. Shielded metal arc welding (SMAW) and Flux cored arc welding (FCAW) were used for fabrication of joints using ASS and LHF consumables. The joints fabricated by SMAW process using LHF consumable exhibited superior fatigue crack growth resistance than all other joints.     

The iron hat from Shaw House

Abstract

The small unpublished group of armour of the mid 17th century from Shaw House in Berkshire, scene of fighting in the 2nd battle of Newbury in 1644, is preserved in the West Berkshire Museum in Newbury. The group includes an exceedingly rare form of helmet of the period, one made in the form of a broad brimmed hat. The article discusses the small group of known examples, and illustrates the closest comparable iron hat from the Scott collection in Glasgow Museums and Art Galleries.     

The Archduke and the Bullet-Proof Vest: 19th-Century Innovation Versus 20th-Century Firepower

Abstract

To substantiate or otherwise the historical rumours that claim that the Archduke Franz Ferdinand failed to wear a piece of silk bullet-proof body armour on the day of his assassination, 28 June 1914, the likelihood of the Archduke possessing this invention is assessed and its composition and design is considered. The capabilities of such armours, the brainchild of priest-turned-inventor Casimir Zeglen, against the FN Browning Model 1910, in .380 ACP, the same model of self-loading pistol used to assassinate Franz Ferdinand, were tested.     

Ballistic response of armour plates using Generative Adversarial Networks

It is important to understand how ballistic materials respond to impact from projectiles such that informed decisions can be made in the design process of protective armour systems. Ballistic testing is a standards-based process where materials are tested to determine whether they meet protection, safety and performance criteria. For the V₅₀ ballistic test, projectiles are fired at different velocities to determine a key design parameter known as the ballistic limit velocity (BLV), the velocity above which projectiles perforate the target. These tests, however, are destructive by nature and as such there can be considerable associated costs, especially when studying complex armour materials and systems. This study proposes a unique solution to the problem using a recent class of machine learning system known as the Generative Adversarial Network (GAN). The GAN can be used to generate new ballistic samples as opposed to performing additional destructive experiments. A GAN network architecture is tested and trained on three different ballistic data sets, and their performance is compared. The trained networks were able to successfully produce ballistic curves with an overall RMSE of between 10 and 20 % and predicted the V₅₀ BLV in each case with an error of less than 5 %. The results demonstrate that it is possible to train generative networks on a limited number of ballistic samples and use the trained network to generate many new samples representative of the data that it was trained on. The paper spotlights the benefits that generative networks can bring to ballistic applications and provides an alternative to expensive testing during the early stages of the design process.     

Effect of post weld heat treatment on tensile properties and microstructure characteristics of friction stir welded armour grade AA7075-T651 aluminium alloy

This paper reports the effects of post weld heat treatments, namely artificial ageing and solution treatment followed by artificial ageing, on microstructure and mechanical properties of 12 mm thick friction stir welded joints of precipitation hardenable high strength armour grade AA7075-T651 aluminium alloy. The tensile properties, such as yield strength, tensile strength, elongation and notch tensile strength, are evaluated and correlated with the microhardness and microstructural features. The scanning electron microscope is used to characterie the fracture surfaces. The solution treatment followed by ageing heat treatment cycle is found to be marginally beneficial in improving the tensile properties of friction stir welds of AA7075-T651 aluminium alloy.