Mass-Produced Pre-Han Chinese Bronze Crossbow Triggers: Unparalleled Manufacturing Technology in the Ancient World

Abstract

After an introduction to pre-Han and Han bronze crossbow triggers and bronze casting in China, these ancient mechanisms are examined from an engineering and manufacturing perspective. These triggers have been identified (Yates 2007) as the first mass-produced interchangeable military artefact. This examination shows that the sophisticated design of the mechanism clearly took manufacture into account and leads to the hypothesis that the key component of the mechanism, the nut, was specifically designed to be made by the stack moulding process identified by Barnard and Tamotsu 1975 as a technique ‘unparalleled in the ancient world’.     

Body armour – New materials,new systems

This is a very timely review of body armour materials and systems since new test standards are currently being written, or reviewed, and new, innovative products released. Of greatest importance, however, is the recent evolution, and maturity, of the Ultra High Molecular Weight Polyethylene fibres enabling a completely new style of system to evolve – a stackable system of Hard Armour Plates. The science of body armour materials is quickly reviewed with emphasis upon current understanding of relevant energy-absorbing mechanisms in fibres, fabrics, polymeric laminates and ceramics. The trend in on-going developments in ballistic fibres is then reviewed, analysed and future projections offered. Weaknesses in some of the ceramic grades are highlighted as is the value of using cladding materials to improve the robustness, and multi-strike performance, of Hard Armour Plates. Finally, with the drive for lighter, and therefore smaller, soft armour systems for military personnel the challenges for armour designers are reported, and the importance of the relative size of the Hard Armour Plate to the Soft Armour Insert is strongly emphasised.     

A German High Tournament Saddle in the Royal Armouries,Leeds

The Royal Armouries of Leeds preserves a rare example of an early fifteenth-century German tournament high saddle that is also one of the earliest complete western medieval saddles preserved. It bears witness to an extreme form of tournament which stood very far from the real practice of war: the Hohenzeuggestech. Impact marks of lances and swords, visible on the saddle, reveal the violence of the blows exchanged during these meetings, a violence often hard to observe in the contemporary but conventional representations of jousters and tourneyers. Thus, by the means of its excellent state of preservation, the Leeds high saddle sheds some light on the jousts and tourneys on high saddles, once so popular and plentiful in what remains of the civilian iconography of the late fourteenth- and the fifteenth-century Germanic world.     

The Archduke and the Bullet-Proof Vest: 19th-Century Innovation Versus 20th-Century Firepower

Abstract

To substantiate or otherwise the historical rumours that claim that the Archduke Franz Ferdinand failed to wear a piece of silk bullet-proof body armour on the day of his assassination, 28 June 1914, the likelihood of the Archduke possessing this invention is assessed and its composition and design is considered. The capabilities of such armours, the brainchild of priest-turned-inventor Casimir Zeglen, against the FN Browning Model 1910, in .380 ACP, the same model of self-loading pistol used to assassinate Franz Ferdinand, were tested.     

Critical interfaces in body armour systems

The ballistic performance, and behaviour, of an armour system is governed by two major sets of variables, geometrical and material. Of these, the consistency of performance, especially against small arms ammunition, will depend upon the consistency of the properties of the constituent materials. In a body armour system for example, fibre diameter, areal density of woven fabric, and bulk density of ceramic are examples of critical parameters and monitoring such parameters will form the backbone of associated quality control procedures. What is often overlooked, because it can fall into the User’s domain, are the interfaces that exist between the various products; the carrier, the Soft Armour Insert (SAI), and the one or two hard armour plates (HAP1 and HAP2). This is especially true if the various products are sourced from different suppliers.There are between 30 and 150 individual layers within a typical body armour system, and each of the interfaces between each of those layers will, in some way or another, contribute to the ballistic performance of the system. For example, consider the following interfaces/interlayers: (i) the frictional, sliding, inter-ply surfaces within a soft armour pack, and also between the pack and the carrier, (ii) the air-gaps that may develop within the soft armour pack, (iii) the interconnecting space between the soft armour pack and the hard armour plate, (iv) the nature of the interfaces between adjacent plies of a multiplied backing laminate, even in a highly compressed Ultra High Molecular Weight Polyethylene (UHMWPE) variant, (v) the interlayer between the ceramic and its substrate, within a HAP, and (vi) the geometrical fit between two hard armour plates within a stacked body armour system. This paper will provide a User-friendly overview of all such interfaces and provide unique guidance as to their criticality and influence.     

Round robin using the depth of penetration test method on an armour grade alumina

The depth of penetration (DOP) method is a well-known ballistic test method for characterisation and ranking of ceramic armour materials. The ceramic tile is bonded to a backing material of semi-infinite thickness, and the penetration depth of the projectile gives a measure of the performance of the ceramic. There is, however, an inherent variability in the results from this test method. In this work, the accuracy and the variability of the DOP method has been investigated in a round robin exercise. Six ballistic test centres took part in the exercise. A test protocol was developed, in which the threat type (projectile and impact conditions) and a procedure on how to prepare the targets were specified. The targets consisted of alumina tiles of two different thicknesses that were bonded to polycarbonate backing cubes. Two different 7.62 mm armour piercing projectiles were employed; one with a hard steel core and one with a tungsten carbide core. The projectiles and the other materials all came from single material batches in order to avoid batch-to-batch variations in material properties. These materials were distributed between the ballistic test centres. The test results of the different ballistic test facilities were collected and compared. There was not a lot of variation between the average DOP values obtained at each laboratory, but the variation in penetration depth between shots was high. The consequence of this variation may be less confidence in the test results, and a statistical method was used to evaluate the required number of tests that are sufficient to obtain an average result with high confidence. In most cases, the required number of tests is much higher than what is practically feasible. This work was conducted as part of the European Defence Agency-project CERAMBALL.     

Interpreting the Ribchester Helmet

In 1796 a 13-year-old boy playing on wasteland behind his father’s house in Ribchester, Lancashire discovered an assemblage of over 30 Roman artefacts, including a decorated brass helmet. Although partially corroded the Ribchester helmet is a fine example of a first-century AD cavalry sports helmet. This article considers how the interpretation of the helmet has evolved since its discovery. The multi-faceted iconography of the helmet with its mural crown diadem is that of an elite soldier and is paralleled in other examples of cavalry sports helmets of the Ribchester type. The long-neglected imagery on the helmet bowl is reinterpreted and seen not as a haphazard collection of randomly placed combatants but as a highly structured, symmetrical composition specifically designed to be viewed from different directions.     

A comparison of the ballistic behaviour of conventionally sintered and additively manufactured alumina

Production of ceramic armour solutions on-demand/in-theatre would have significant logistical and military advantages. However, even assuming that such technologies could be successfully deployed in the field, such near net-shape manufacturing technology is relatively immature compared to conventional sintering of ceramics. In this study, the ballistic performance of a series of additively manufactured (AM)/rapidly-prototyped (RP) alumina tiles of 97.2% of the density of Sintox FA™ were investigated using both forward- and reverse-ballistic experiments. These experiments, undertaken with compressed gas-guns, employed the depth-of-penetration technique and flash X-ray as primary diagnostics to interrogate both efficiency of penetration and projectile-target interaction, respectively. The RP alumina was found to exhibit useful ballistic properties, successfully defeating steel-cored (AP) 7.62 × 39 mm BXN rounds at velocities of up-to c.a. 850 m/s, while exhibiting comparable failure modes to conventionally sintered armour-grade Sintox FA™. However, where a <1% by vol. Cu dopant was introduced into the RP material failure modes changed dramatically with performance dropping below that of conventionally sintered alumina. Overall, the results from both sets of experiments were complimentary and clearly indicated the potential of such RP materials to play an active role in provision of real-world body armour solutions provided quality control of the RP material can be maintained.     

Collecting Oriental and Asiatic Arms and Armour: The Activities of British and East India Company Officers,c.1800-1850

During the first half of the 19th century substantial quantities of Oriental and Asiatic arms and armour first began to appear in Britain. On the one hand they certainly reflected the expansion of empire but their wider significance has yet to be discussed. This article seeks to address that omission by exploring the growth of interest in these objects within military circles, what they represented to the individuals who acquired them, and how they fitted into the wider collecting strategies of military officers as a group.     

烧结助剂对热压SiCw/Si3N4复合材料性能的影响

本文通过热压的方法分别制得以Ｙ２Ｏ３－Ａｌ２Ｏ３和Ｙ２Ｏ３－Ｌａ２Ｏ３为烧结助剂的ＳｉＣｗ／Ｓｉ３Ｎ４陶瓷基复合材料，对比了采用不同种类及含量的烧结助剂的ＳｉＣｗ／Ｓｉ３Ｎ４复合材料的性能结果，发现烧结助剂的种类及含量对ＳｉＣｗ／Ｓｉ３Ｎ４复合材料的弯曲强度和断裂韧性有明显的影响，对高温弯曲强度的影响尤为显著。