Gas metal arc welding of high nitrogen stainless steel with Ar-N2-O2 ternary shielding gas

High nitrogen stainless steel with nitrogen content of 0.75％was welded by gas metal arc welding with Ar—N2-O2 ternary shielding gas. The effect of the ternary shielding gas on the retention and improvement of nitrogen content in the weld was identified. Surfacing test was conducted first to compare the ability of O2 and CO2 in prompting nitrogen dissolution. The nitrogen content of the surfacing metal with O2 is slightly higher than CO2. And then Ar—N2-O2 shielding gas was applied to weld high nitrogen stainless steel. After using N2-containing shielding gas, the nitrogen content of the weld was improved by 0.1 wt％. As N2 continued to increase, the increment of nitrogen content was not obvious, but the ferrite decreased from the top to the bottom. When the proportion of N2 reached 20％, a full austenitic weld was obtained and the tensile strength was improved by 8.7％. Combined with the results of surfacing test and welding test, it is concluded that the main effect of N2 is to inhibit the escape of nitrogen and suppress the ni-trogen diffusion from bottom to the top in the molten pool.     

空气弹簧强度分析

应用复合材料理论,对空气弹簧的单层帘线橡胶的应力-应变关系及力学参数进行了计算.运用有限元方法对空气弹簧进行了应变分析,用所得到的数值结果,结合多层帘线橡胶的力学特性以及单层帘线橡胶的强度理论,对空气弹簧进行强度分析.计算结果表明,囊体的载荷主要由帘线承受.     

空气弹簧隔振平台姿态模糊控制研究

空气弹簧隔振器在舰船上已经被广泛使用,但是空气弹簧漏气往往造成隔振平台姿态倾斜或者高度下降,严重影响设备的正常工作以及隔振性能.因此,检测漏气情况以及保持平台姿态平稳是空气弹簧隔振系统需要解决的关键技术问题.由于大型设备的空气弹簧隔振平台结构往往非常复杂,很难建立其精确的数学模型,常规的依靠精确模型的控制策略在这里无法奏效.文中分析了空气弹簧漏气对隔振平台姿态的影响,提出了一种漏气快速检测方法,利用模糊控制理论对空气弹簧隔振平台的姿态控制进行了研究和试验.试验结果表明,空气弹簧隔振系统姿态模糊控制技术是完全可行的,效果良好.     

15000m~3钢板贴壁油罐建设静态投资分析

以部队某保障基地油库军用柴油扩容工程采用钢板贴壁工艺新建的1座15 000 m3地下水封油池为例,从技术经济学角度对钢板贴壁油罐作了静态投资分析。该钢板贴壁油罐静态总投资1 756.95万元,其中占总投资比例最高者为地下工程建设,达到53.76%,库容投资1 171.30元/m3。结果表明:钢板贴壁油罐较地下水封石洞油罐整体经济效益明显;投资定额可供编制预算参考。     

军用车辆双质量飞轮设计与减振特性研究

利用ADAMS建立某型步兵战车传动系统当量模型,研究双质量飞轮主要参数对发动机扭振衰减效果的影响,得到了双质量飞轮第二、第一飞轮转动惯量比的取值范围以及扭转刚度和阻尼的取值原则,以发动机激励衰减最优为目标,同时优化双质量飞轮3个参数,得到最佳的转动惯量比值为0.612;提出设计周向长弧形弹簧式双质量飞轮的具体方法和步骤,设计出弹性机构不同布置的2种双质量飞轮,并通过仿真计算其减振效果。结果表明：弹簧组布置在减震盘两侧的长弧形弹簧式双质量飞轮的减振效果较好。     

长杆射弹对钢纤维混凝土靶开坑特性的实验研究

为考察射弹对钢纤维混凝土靶的侵彻特性,采用57mm轻气炮,进行了小尺寸模拟射弹对钢纤维混凝土靶(钢纤维的体积分数为2%)的侵彻实验。实验中观察了钢纤维混凝土靶的开坑形状,测量了射弹的击靶速度,并且采用注沙法测出靶体的开坑体积,计算出射弹对靶体的侵彻体积,得到了长杆射弹的动能与侵彻体积的关系。引入射弹单位面积的冲击动能和靶体单位侵彻体积的冲击动能,结合钢纤维混凝土靶的实验数据,考察了两者之间的关系。     

Phenomenological modelling of flow behaviour of 20MnMoNi55 reactor pressure vessel steel at cryogenic temperature with different strain rates

In the present study a phenomenological constitutive model is developed to describe the flow behaviour of 20MnMoNi55 low carbon reactor pressure vessel (RPV) steel at sub-zero temperature under different strain rates. A set of uniaxial tensile tests is done with the variation of strain rates and temperature ranging from 10⁻⁴ s⁻¹ to 10⁻¹ s⁻¹ and -80 °C to −140 °C respectively. From the experimental data, family of flow curves at different temperatures and strain rates are generated and fitted exponentially. The strain rate and temperature dependence of the coefficients of the exponential flow curves are extracted from these curves and characterised through a general phenomenological constitutive coupled equation. The coefficients of this coupled equation are optimised using genetic algorithm. Finite element simulation of tensile tests at different strain rates and temperatures are done using this coupled equation in material model of Abaqus FEA software and validated with experimental results. The novelties of proposed model are: (a) it can predict precisely the flow behaviour of tensile tests (b) it is a simple form of equation where fitting parameters are both function of strain rate ratio and temperature ratio, (c) it has ability to characterize flow behaviour with decreasing subzero temperatures and increasing strain rates.     

Optimization of resistance spot brazing process parameters in AHSS and AISI 304 stainless steel joint using filler metal

The aim of this research study was to determine optimal resistance spot brazing parameters for joining between AHSS and AISI 304 stainless steel by using filler metal. The key parameters investigated in this study consist of the brazing current, electrode pressure and brazing time. The Taguchi method was applied to the design of experiments. Signal-to-Noise ratio was introduced in the study to identify optimal levels from the process where input parameters yield increased shear strength. Brazing was thus implemented with 5,000A brazing current, 0.70 MPa electrode pressure, and 1.50s brazing time. The maximum shear strength obtained was 54.31 N·mm⁻² in accordance with input parameter settings. In addition, Cu-rich phase and Ag_0.4Fe_0.6 intermetallic phases were found at the interface zone.     

船用60 kg级铸钢使用性能的试验研究

对船用60kg级铸钢进行多项使用性能试验,试验结果表明该铸钢常规力学性能和低温韧性全部合格,实物铸件解剖力学性能良好,与试块的解剖性能基本相当,具有良好的焊接性能,焊接接头的冲击和硬度试验达到技术条件规定的要求.     

低碳钢的点蚀诱发敏感性研究

选择 3种冶金因素有代表性的低碳钢 ,通过极化试验比较了它们之间的点蚀诱发敏感性 ,同时利用电子探针分析了不同夹杂物在诱发点蚀过程中的腐蚀特征 ,并利用Flade电位比较了不同钢之间的钝化膜稳定性的差异 .结果表明 :沸腾钢的点蚀诱发敏感性显著低于镇静钢 ,稀土处理镇静钢则介于两者之间 ;夹杂物是钢中主要点蚀诱发源 ,钢基体与夹杂物交界处的钝化膜保护作用最弱 ,点蚀均从该处诱发 ;同类夹杂物在不同类型钢中的点蚀诱发敏感性差异较大 ,同一钢中的不同类型夹杂物的点蚀诱发敏感性差异很小 ,硫化物夹杂较其它夹杂物的点蚀诱发敏感性稍强 .