Maintaining systems with heterogeneous spare parts

We consider the problem of optimally maintaining a stochastically degrading, single‐unit system using heterogeneous spares of varying quality. The system's failures are unannounced; therefore, it is inspected periodically to determine its status (functioning or failed). The system continues in operation until it is either preventively or correctively maintained. The available maintenance options include perfect repair, which restores the system to an as‐good‐as‐new condition, and replacement with a randomly selected unit from the supply of heterogeneous spares. The objective is to minimize the total expected discounted maintenance costs over an infinite time horizon. We formulate the problem using a mixed observability Markov decision process (MOMDP) model in which the system's age is observable but its quality must be inferred. We show, under suitable conditions, the monotonicity of the optimal value function in the belief about the system quality and establish conditions under which finite preventive maintenance thresholds exist. A detailed computational study reveals that the optimal policy encourages exploration when the system's quality is uncertain; the policy is more exploitive when the quality is highly certain. The study also demonstrates that substantial cost savings are achieved by utilizing our MOMDP‐based method as compared to more naïve methods of accounting for heterogeneous spares.     

基于Petri网的装备维修过程建模与AnyLogic仿真

针对装备维修重修复质量、轻过程质量,导致效率不高、浪费较重、缺乏过程管控等问题,建立了装备维修过程库所/变迁网模型和着色时间Petri网模型,给出了装备维修过程动态性、随机性、时间性描述,提出了不同修理技能人员工序完成时间的计算方法,运用AnyLogic软件进行了装备维修过程仿真,得出了不同人员组合所对应的不同维修时间和工序返工情况,为维修过程优化与验证提供了一种思路。     

基于随机Petri网的维修质量管理组织结构建模与分析

简述了利用随机Petri网进行维修质量管理组织结构建模的方法。根据实际需求,建立了2种组织结构形式的仿真模型。以模型为基础,对维修质量管理组织结构的静态结构和动态行为进行了研究,解决了维修质量管理组织结构的优选问题,对组织结构设计具有一定的指导作用。     

基于灰色系统理论的设备状态监测系统设计

介绍了设备状态集中监测系统的构建和灰色系统理论在设备状态预测中的应用原理及方法．利用Matlab提供的基于最小二乘法的非线性曲线拟合函数能方便地求解一阶灰微分方程,从而得到原始数列的预测值表达式．应用实例表明,基于灰色系统理论的预测模型适用于小样本不确定问题的研究,预测精度高、实现容易．基于灰色系统理论的设备状态监测系统的研制对于科学制定维修计划,改进设备的管理维护手段,确保试验任务的质量和进度具有重要作用．     

ISO900O族标准在装甲车辆维修质量管理中的应用

首先,分析了装甲车辆维修质量管理的现状和存在的问题。根据装甲车辆维修工作内容和特点,结合ISO9000族国际标准,提出了建立装甲车辆维修质量管理体系模式。主要强调了以过程控制为主,为提高装甲车辆维修质量管理提供了有效的理论指导方法。     

提高建筑消防设施完好率探讨

分析了建筑消防设施现状及完好率低的原因,提出改变消防管理模式,建立塔式管理的建议,并从严把消防产品质量关、加强施工队伍管理、发挥消防中介机构作用、强化消防设施维护保养、提高技防水平等方面给出了提高建筑消防设施完好率的措施。     

创新中国特色的装备再制造工程构建我军装备维修保障新型学科

介绍了中国特色的装备再制造工程的内涵与特征,论述了装备再制造在装备维修保障中的地位和作用,分析了构建装备维修保障新型学科——“装备再制造与战场抢修”的重要性,阐述了装备再制造对于提高装备维修保障能力,提升装备综合保障效能,提高装备质量、效益与核心战斗力具有重要意义。     

Scheduling maintenance and semiresumable jobs on a single machine

The majority of scheduling literature assumes that the machines are available at all times. In this paper, we study single machine scheduling problems where the machine maintenance must be performed within certain intervals and hence the machine is not available during the maintenance periods. We also assume that if a job is not processed to completion before the machine is stopped for maintenance, an additional setup is necessary when the processing is resumed. Our purpose is to schedule the maintenance and jobs to minimize some performance measures. The objective functions that we consider are minimizing the total weighted job completion times and minimizing the maximum lateness. In both cases, maintenance must be performed within a fixed period T, and the time for the maintenance is a decision variable. In this paper, we study two scenarios concerning the planning horizon. First, we show that, when the planning horizon is long in relation to T, the problem with either objective function is NP-complete, and we present pseudopolynomial time dynamic programming algorithms for both objective functions. In the second scenario, the planning horizon is short in relation to T. However, part of the period T may have elapsed before we schedule any jobs in this planning horizon, and the remaining time before the maintenance is shorter than the current planning horizon. Hence we must schedule one maintenance in this planning horizon. We show that the problem of minimizing the total weighted completion times in this scenario is NP-complete, while the shortest processing time (SPT) rule and the earliest due date (EDD) rule are optimal for the total completion time problem and the maximum lateness problem respectively. © 1999 John Wiley & Sons, Inc. Naval Research Logistics 46: 845–863, 1999     

搭接式密封环及其在通用装备旋转体密封中的应用

针对装甲装备传动装置旋转体密封部位经常发生漏油的现象,在分析现有密封环失效机理的基础上设计出一种新式密封环——搭接式弹性密封环,并对其结构特点、工作原理等进行了理论分析。经台架空载和实车使用试验表明：不仅使漏油问题得到彻底地解决,而且有效地提高了修理质量,维修工效也得到明显提高。     

基于比较语言的军民融合式装备维修保障风险评估

针对地方维修商参与部队装备维修保障给军方带来诸多风险的问题，系统分析了军民融合式装备维修保障存在的风险因素，提出了一种基于比较语言表达的风险评估模型。将比较语言表达式转换为犹豫模糊语言术语集（HFLTS），并计算出由梯形模糊隶属函数表示的 HFLTS 的模糊包络，最后应用双基点法进行维修商的选择决策。通过实例验证了模型的有效性。     

Simultaneous determination of production and maintenance schedules using in‐line equipment condition and yield information

In many manufacturing environments, equipment condition has a significant impact on product quality, or yield. This paper presents a semi‐Markov decision process model of a single‐stage production system with multiple products and multiple maintenance actions. The model simultaneously determines maintenance and production schedules, accounting for the fact that equipment condition affects the yield of each product differently. It extends earlier work by allowing the expected time between decision epochs to vary by both action and machine state, by allowing multiple maintenance actions, and by treating the outcome of maintenance as less than certain. Sufficient conditions are developed that ensure the monotonicity of both the optimal production and maintenance actions. While the maintenance conditions closely resemble previously studied conditions for this type of problem, the production conditions represent a significant departure from earlier results. The simultaneous solution method is compared to an approach commonly used in industry, where the maintenance and production problems are treated independently. Solving more than one thousand test problems confirms that the combination of both features of the model—accounting for product differences and solving the problems simultaneously—has a significant impact on performance. © 2007 Wiley Periodicals, Inc. Naval Research Logistics, 2008     

基于QFD的维修质量管理部门设计

介绍了质量功能展开(quality function dep loym ent,QFD)的基本原理,分析了维修质量管理的目标和维修质量环,并结合具体案例,阐述了QFD在维修质量管理部门设计中的应用方法。     

雷达网信息传输能力评估算法动态仿真

基于对连通概率、时效性函数、误信率的具体界定,对雷达网的信息传输能力进行了系统的研究。提出了一种具有良好操作性的定量评估方法,并对传输时延动态估计算法进行了仿真。     

影响武器装备维修质量的基本要素分析

制约、影响维修质量的因素是多方面的.从武器装备系统的全寿命过程出发,将影响维修质量的基本要素概括为7个方面即维修人员素质、维修设备与设施的状况、装配工艺、维修生产环境、原材料、备品备件的质量、维修管理制度等.通过具体研究、分析影响维修质量的这些因素及其特征量,指明这是实现维修质量管理和评定目标的必经之路,只有影响因素明确了,才能有的放矢地对维修质量进行管理、控制与评定.     

野战有线远传接口测试信号源的设计与实现

针对野战有线远传通信接口的测试需求,设计了一种基于xDSL技术的接口测试信号源。以可编程数字器件(FPGA)为核心,配合通用模拟前端,构建可编程和可重配置的硬件接口电路。利用硬件描述语言,完成成帧解帧、加扰解扰、编码解码、滤波等功能,实现HDSL接口电路功能。实验结果表明,设计的HDSL接口功能实现正常,允许用户通过修改程序代码和系统输入来实现对接口的动态配置和维护更新,有效地解决了以集成芯片为基础的传统HDSL接口灵活性差和维护成本高的问题,并为其他信号接口系统的设计实现提供了有益的参考。     

嵌入式实时操作系统性能测试方法

为综合评价操作系统能否满足使用要求,研究了一种定量测试嵌入式实时操作系统功能和性能的方法,提出了具体的测试项目、测试环境和测试用例的要点,给出一种基于外部注入的功能测试、性能测试、应用测试方法及具体实现。测试结果证明,该方法对提高软件质量,缩短研制周期,增强可维护性等方面有显著效果。     

装甲车辆维修质量管理研究

结合维修改革试验试行资料和当前部队在维修方面存在的不足,从硬件和软件两部分,分析装甲车辆维修质量存在的问题及影响因素,提出加强维修理论教育,完善维修工艺标准,完善维修配套设施与设备,建立维修质量评估标准和数据信息系统的措施.     

基于军民融合条件的装备性能维修保障合同执行情况

在军民融合背景下,部分新获得承制资格企业在首批装备制造或维修保障任务中时有违约问题发生。为解决该问题,提出了以基于性能的采办理论为基础的合同违约预测方法研究。以陆军通用武器装备维修保障承制单位为案例,运用SPSS软件进行数据整理和因子分析,构建合同履行预测评价模型。然后利用新入民营企业试生产实验数据在量产前建立费用和可用度模型,通过费效比最优的方式预测各新入企业的首批装备可用度及花费等关键指标,进行综合评估。结论表明该方法能够对装备合同履行情况和违约风险进行预判。     

舰船维修器材保障点选址决策模型及算法

传统的最大覆盖选址模型没有考虑对服务半径外的需求点的满足和服务时间的响应,而在舰船维修器材保障中,不论需求点到保障点的距离是否大于服务半径,都应对其进行保障服务,且在保障过程中要满足保障时间控制在不影响舰船正常维修任务时间内。针对此问题,运用广义最大覆盖选址模型和时间满意度函数,构建基于时间满意的广义最大覆盖选址模型,并运用一种混合算法———基于遗传模拟退火算法的BP算法对模型进行求解。最后,运用该算法对实例进行了分析计算,计算结果验证了该算法的有效性。     

一种考虑权重的多专业流水式批量维修任务调度模型

针对维修专业不同的设置模式和运行模式,对多专业流水式批量维修任务调度问题进行了分析和建模,在考虑任务权重的基础上将该问题分成两步求解。首先,建立了初始专业领域内批量维修任务调度及优化模型;其次,建立了考虑任务权重的多专业流水式批量维修任务调度模型。实例验证表明：该方法更贴近于实际,可快速、有效地解决批量维修任务调度问题。