功能化处理技术在新型坦克摩擦片上的应用

通过分析固体表面接触特性,得知摩擦力矩传递是由摩擦面的少数微凸体承担,它们承受的应力和热量为平均应力和热量的几十倍以上分析摩擦片的冷却机理发现,现行的摩擦片冷却思路有缺陷.在此基础上,依据笔者提出的功能型摩擦材料概念和功能化处理技术,对新型坦克摩擦片进行功能化处理,使之转化成功能型摩擦材料.并利用物理模型,分析功能型摩擦材料自我调节摩擦面的热量分布,防止摩擦面局部区域温度过高的功能机理.坦克传动系统国防科技重点实验室台架试验表明,摩擦片经功能化处理后,摩擦性能保持不变,耐热性能提高50%,耐磨性能提高近3倍.     

磁流变液的摩擦学特性与摩擦主动控制研究

通过外场作用改变摩擦来实现对摩擦的主动控制一直受到人们的关注.介绍了外场作用下的摩擦学研究现状,综述了在外场作用下以液晶、铁磁流体和有机盐水溶液等特殊润滑材料为介质对实现摩擦主动控制进行的研究,指出了存在的问题及展望磁流变液在实现摩擦主动控制的发展前景.     

纳米SiC晶须增强铜基纳米复合材料摩擦学性能研究

采用粉末冶金法制备了添加纳米SiC晶须（n-SiCw）的铜基纳米复合材料（SiCw／Cu）。研究了复合材料的显微组织、密度、硬度与n-SiCw含量之间的关系，通过球／盘式摩擦磨损试验机研究了SiCw／Cu复合材料的摩擦磨损性能。结果表明：随n-SiCw含量增加，基体中孔隙增多，并出现n-SiCw的偏聚，复合材料的密度减小，硬度增加；当n-SiCw含量为0．3wt％时，材料的减摩、耐磨性能最好；SiCw／Cu复合材料的磨损机制为疲劳磨损和磨粒磨损，并以疲劳磨损为主。     

固体推进剂裂纹摩擦热点形成细观模型分析

分析机械撞击载荷作用下复合固体推进剂内部裂纹摩擦形成热点过程。研究在压应力与剪切应力作用下闭合裂纹滑移、扩展、摩擦生热、热扩散、推进剂热分解及与气相产物相互作用。利用断裂力学、热传导、推进剂热分解动力学方法,建立裂纹摩擦热点细观模型。通过模型数值计算,探讨推进剂裂纹摩擦产生高温热点的过程和条件。分析计算表明裂纹摩擦和扩展可导致推进剂形成高温热点。     

含运动副间隙舵机执行机构的动态特性研究

为了研究运动副间隙对空间4R机构动态特性的影响,间隙处的接触碰撞模型和摩擦的建立分别采用非线性弹簧阻尼模型和修正的库伦摩擦模型。在Solidworks中建立空间4R机构模型,导入ADAMS中进行动力学仿真分析。对比含间隙和不含间隙时系统动力学仿真结果的异同,分析间隙大小和最佳间隙量对空间4R机构动态特性的影响,为机构的设计提供了重要的参考依据,有利于工程实际应用。     

蒙皮材料静电起电影响因素实验研究

为有效减小静电放电对飞行器的影响,设计蒙皮材料静电起电地面模拟实验平台．利用该平台对某型蒙皮材料进行静电起电实验研究,得到材料摩擦起电电位随时间的变化规律,并研究接触面积、相对速度、环境温度和相对湿度对材料静电起电电位最大值的影响,通过拟合曲线得到：相对湿度对静电起电电位的影响最大,相对速度次之,接触面积和环境温度对起电电位的影响相对较小．     

采用阻滞增长模型的弹体撞击变形的修正泰勒理论

Taylor理论是一种用来测试材料动屈服强度的弹靶撞击理论，由于其理论中弹靶接触面积增长模型假设不合理，因而预测与试验结果存在较大出入。本文提出了一种新的弹靶接触面积增长模型——阻滞增长模型，该模型假设接触面积的增长率为接触面积的减函数。并采用该模型对经典的Taylor理论，进行了修正。与Taylor理论和钱伟长的修正Taylor理论相比，本文的理论更符合实际。     

环境温度变化对导引头伺服机构摩擦力矩影响分析及实验研究

建立包含框架热致耦合变形的导引头伺服机构摩擦力矩分析模型,重点研究环境温度变化对角接触轴承几何参数及摩擦力矩的影响。以反射镜式导引头为例进行摩擦力矩分析,结果表明:随着温度的降低,润滑脂黏度的上升是导致伺服机构在低温时摩擦力矩剧烈上升的主要原因,框架耦合变形占比较小。搭建基于电测法的摩擦力矩测试系统,用快速温变实验箱模拟环境温度,测量伺服机构摩擦力矩并与理论计算结果进行对比分析,实验证明摩擦力矩实验结果与理论模型计算结果一致。     

条（环）状干摩擦阻尼器的微滑移数值模型

提出一种求解弹性条(环)状阻尼器微滑移接触运动的数值方法。将阻尼器和外部激励历程在空间和时间上离散,将相同数量的干摩擦触点布置于离散阻尼器上;把接触运动判据应用到各离散接触点,确定其运动状态并修正刚度矩阵,求解整个阻尼器的平衡方程。该方法避免了有限元软件求解含摩擦接触问题的迭代过程,从而保证了求解的可执行性。同时,克服了微滑移模型理论解法对法向载荷分布规律及载荷时变性的限制,为求解具有局部性以及时变性的法向载荷的结构动态响应提供了更为精确的边界条件,从而可提高结构频响分析的准确性。应用多谐波平衡法分别计算宏滑移和微滑移阻尼器约束下的结构动态响应,发现在结构减振中,微滑移模型能够适应更宽范围的法向力。     

最小期望接触面积下的电枢臂弯曲形状优化研究

电枢结构直接影响电枢轨道间接触压力和接触面积等接触特性,进而决定电磁发射状况。为此,通过对不同接触面积下的电磁发射装置进行瞬态电磁场分析,得到了C形固体电枢与轨道间的最小期望接触面积。在假设电枢臂为悬臂梁的条件下,综合趋肤效应和接触电阻的接触层模型,确立了分布力载荷。在此基础上,基于分布力载荷作用下电枢臂变形的挠曲线,得到了电枢臂弯曲形状与枢轨界面间接触压力及接触面积的关系。该研究为电枢的结构设计提供了理论依据。     

Experimental and numerical study of the blast wave decrease using sandwich panel by granular materials core

Among the intrinsic properties of some materials, e.g., foams, porous materials, and granular materials, are their ability to mitigate shock waves. This paper investigated shock wave mitigation by a sandwich panel with a granular core. Numerical simulations and experimental tests were performed using Autodyn hydro-code software and a shock tube, respectively. The smoothed particle hydrodynamics (SPH) method was used to model granular materials. Sawdust and pumice, whose properties were determined by several compression tests, were used as granular materials in the sandwich panel core. These granular materials possess many mechanisms, including compacting (e.g., sawdust) and crushing (e.g., pumice) that mitigate shock/blast wave. The results indicated the ineffectiveness of using a core with low thickness, yet it was demonstrated to be effective with high thickness. Low-thickness pumice yielded better results for wave mitigation. The use of these materials with a core with appropriate core reduces up to 88% of the shock wave. The results of the experiments and numerical simulations were compared, suggesting a good agreement between the two. This indicates the accuracy of simulation and the ability of the SPH method to modeling granular material under shock loading. The effects of grain size and the coefficient of friction between grains have also been investigated using simulation, implying that increasing the grain size and coefficient of friction between grains both reduce overpressure.     

Force chains based mesoscale simulation on the dynamic response of Al-PTFE granular composites

Force chains based mesoscale simulation is conducted to investigate the response behavior of aluminum-polytetrafluoroethylene (Al-PTFE) granular composites under a low-velocity impact. A two-dimensional model followed the randomly normal distribution of real Al particles size is developed. The dynamic compressive process of Al-PTFE composites with varied Al mass fraction is simulated and validated against the experiments. The results indicate that, force chains behavior governed by the number and the size of agglomerated Al particles, significantly affects the impact response of the material. The failure mode of the material evolves from shear failure of matrix to debonding failure of particles with increasing density. A high crack area of the material is critical mechanism to arouse the initiation re-action. The damage maintained by force chains during large plastic strain builds up more local stresses concentration to enhance a possible reaction performance. In addition, simulation is performed with identical mass fraction but various Al size distribution to explore the effects of size centralization and dispersion on the mechanical properties of materials. It is found that smaller sized Al particle of com-posites are more preferred than its bulky material in ultimate strength. Increasing dispersed degree is facilitated to create stable force chains in samples with comparable particle number. The simulation studies provide further insights into the plastic deformation, failure mechanism, and possible energy release capacity for Al-PTFE composites, which is helpful for further design and application of reactive materials.     

Analysis of sliding electric contact characteristics in augmented railgun based on the combination of contact resistance and sliding friction coefficient

The contact resistance between the armature and rails is an important indicator of the contact characteristics in electromagnetic launches. As the contact resistance depends not only on the contact state but also on the contact stress and temperature, there are some limitations in analyzing the contact characteristics using only the contact resistance. In this paper, the contact characteristics of the augmented railgun are analyzed by the combination of contact resistance and sliding friction coefficient. Firstly, the theoretical calculation model of the contact resistance and friction coefficient of the augmented electromagnetic railgun is established. Then the contact resistance and friction coefficient are calculated by the measured values of the muzzle voltage, rail current and armature displacement. Finally, the contact characteristics are analyzed according to the features of the waveforms of the contact resistance and the friction coefficient, and the analysis conclusions are verified by experimental rail images. The results showed that: the aluminum melt film gradually formed on the contact surface reduces the contact resistance and the friction coefficient; the wear and erosion of the armature cause deterioration of the contact state; after the transition, the reliability of the sliding contact between the armature and rails decreases, resulting in an increase in contact resistance.     

考虑高低机碟簧缓冲作用的火炮动力学分析

根据高低机中存在碟簧缓冲装置的实际问题,将其引入到齿轮齿弧接触/碰撞的火炮动力学模型中,以某牵引火炮为研究对象,建立其12自由度多体动力学模型,研究在碟簧作用下炮口的扰动问题,研究结果表明：引入缓冲装置后,炮口的扰动情况加剧,扰动频率下降,齿轮齿弧的接触力下降,为高低机、齿轮和齿弧的设计提供依据。     

Influence of process parameters on physical dimensions of AA6063 aluminium alloy coating on mild steel in friction surfacing

An attempt is made in the present study to obtain the relationships among process parameters and physical dimensions of AA6063 aluminium alloy coating on IS2062 mild steel obtained through friction surfacing and their impact on strength and ductility of the coating. Factorial experimental design technique was used to investigate and select the parameter combination to achieve a coating with adequate strength and ductility. Spindle speed, axial force and table traverse speed were observed to be the most significant factors on physical dimensions. It was observed that the thickness of the coating decreased as the coating width increased. In addition, the width and thickness of the coatings are higher at low and high torques. At intermediate torque values, when the force is high, the width of the coating is high, and its thickness is thin; and when the force is low, the width and thickness are low. The interaction effect between axial force(F)-table traverse speed(Vx) and spindle speed(N)-table traverse speed(Vx) produced an increasing effect on coating width and thickness, but other interactions exhibited decreasing influence. It has also been observed that sound coatings could be obtained in a narrow set of parameter range as the substrate-coating materials are metallurgically incompatible and have a propensity to form brittle intermetallics.     

基于有限元—刚体混合模型的运载火箭缓释放特性分析

以一种新提出的新型强制式牵制释放系统为例,建立了分析运载火箭缓释放过程中缓释特性的有限元—刚体混合模型。采用刚体模型计算运载火箭的运动,利用有限元方法计算缓释销的弹塑性大变形接触过程,缓释机构和运载火箭的界面满足力和位移的协调条件。该混合模型采用增量方法进行求解,其可用来分析缓释机构的不同材料、几何形状、尺寸以及摩擦条件对运载火箭的完全释放时间、释放时刻速度以及缓释机构消耗功等参数的影响。     

自润滑材料工作机理验证与材料再生

在研究含油量低(HDV6)、中(HDV12)、高(HDV20)3种材料的滑动摩擦特性基础上,通过实验验证了自润滑材料工作机理;并发现自润滑材料失去自润滑特性后,通过对其重新浸油,可以使材料的自润滑性能再生.     

多管火箭武器储运发射箱长期储存蠕变性能预测

为探究火箭武器储运发射箱长期储存的蠕变性能,制备复合材料层压板并开展单轴拉伸蠕变试验,获得了单向纤维复合材料主方向的蠕变本构模型参数。采用有限元方法并借助用户自定义材料子程序建立储运发射箱长期储存蠕变的数值分析模型,预测了堆码储存15年后底层发射箱的蠕变变形。以储存后的发射箱作为初始状态建立弹管耦合发射动力学仿真计算模型,进一步分析蠕变对火箭弹发射过程的影响。仿真结果表明:蠕变引起的定向器平行度和发射箱底面平面度的变化均小于技术指标规定值,定向器束的最大残余变形在三维空间内呈马鞍状分布,上、下两行中间位置定向器的变形最大,左、右两列中间位置定向器的变形最小。定向器蠕变变形使得弹管间隙减小,火箭弹在管内运动使弹管之间的动态接触碰撞力增大,离轨速度降低。