Body armour – New materials,new systems

This is a very timely review of body armour materials and systems since new test standards are currently being written, or reviewed, and new, innovative products released. Of greatest importance, however, is the recent evolution, and maturity, of the Ultra High Molecular Weight Polyethylene fibres enabling a completely new style of system to evolve – a stackable system of Hard Armour Plates. The science of body armour materials is quickly reviewed with emphasis upon current understanding of relevant energy-absorbing mechanisms in fibres, fabrics, polymeric laminates and ceramics. The trend in on-going developments in ballistic fibres is then reviewed, analysed and future projections offered. Weaknesses in some of the ceramic grades are highlighted as is the value of using cladding materials to improve the robustness, and multi-strike performance, of Hard Armour Plates. Finally, with the drive for lighter, and therefore smaller, soft armour systems for military personnel the challenges for armour designers are reported, and the importance of the relative size of the Hard Armour Plate to the Soft Armour Insert is strongly emphasised.     

Dynamic impact protective body armour: A comprehensive appraisal on panel engineering design and its prospective materials

Personal body armour is one of the most important pieces of equipment to protect human beings from various critical and fatal injuries. In today’s modern world, various organizations including law enforcement and security service have made it mandatory for their personnel to wear personal protection system while on field duty. However, the systems should comprise an improved ballistic performance, light-weighted, flexible as well as comfortable panel not only to be accepted with a wider range but also for effective performances of the consumer. Generally, the overall performances of the protective body armour could be affected by various parameters including armour design techniques, type of materials used and finishing of the panels. The current paper aims to critically review state-of-art for armour panel design techniques and the different perspective body armour materials. The paper starts by discussing the different body armour and its category. Later, the different states of technology for armour panel design (mostly for women), its problems and the possible solutions will be cited. Later, the commonly used different polymeric fibrous and the future possible advanced materials including carbon nanotube (CNT), Graphene CNT and shear thickening fluids (STFs) treated materials for developing the reinforced body armour panel will be discussed. The authors believe that this paper will enlighten useful guidelines and procedures about the different panel design techniques and current and promising future materials for researchers, designers, engineers and manufacturers working on the impact resistance body armour field.     

A comparison of the ballistic behaviour of conventionally sintered and additively manufactured alumina

Production of ceramic armour solutions on-demand/in-theatre would have significant logistical and military advantages. However, even assuming that such technologies could be successfully deployed in the field, such near net-shape manufacturing technology is relatively immature compared to conventional sintering of ceramics. In this study, the ballistic performance of a series of additively manufactured (AM)/rapidly-prototyped (RP) alumina tiles of 97.2% of the density of Sintox FA™ were investigated using both forward- and reverse-ballistic experiments. These experiments, undertaken with compressed gas-guns, employed the depth-of-penetration technique and flash X-ray as primary diagnostics to interrogate both efficiency of penetration and projectile-target interaction, respectively. The RP alumina was found to exhibit useful ballistic properties, successfully defeating steel-cored (AP) 7.62 × 39 mm BXN rounds at velocities of up-to c.a. 850 m/s, while exhibiting comparable failure modes to conventionally sintered armour-grade Sintox FA™. However, where a <1% by vol. Cu dopant was introduced into the RP material failure modes changed dramatically with performance dropping below that of conventionally sintered alumina. Overall, the results from both sets of experiments were complimentary and clearly indicated the potential of such RP materials to play an active role in provision of real-world body armour solutions provided quality control of the RP material can be maintained.     

Round robin using the depth of penetration test method on an armour grade alumina

The depth of penetration (DOP) method is a well-known ballistic test method for characterisation and ranking of ceramic armour materials. The ceramic tile is bonded to a backing material of semi-infinite thickness, and the penetration depth of the projectile gives a measure of the performance of the ceramic. There is, however, an inherent variability in the results from this test method. In this work, the accuracy and the variability of the DOP method has been investigated in a round robin exercise. Six ballistic test centres took part in the exercise. A test protocol was developed, in which the threat type (projectile and impact conditions) and a procedure on how to prepare the targets were specified. The targets consisted of alumina tiles of two different thicknesses that were bonded to polycarbonate backing cubes. Two different 7.62 mm armour piercing projectiles were employed; one with a hard steel core and one with a tungsten carbide core. The projectiles and the other materials all came from single material batches in order to avoid batch-to-batch variations in material properties. These materials were distributed between the ballistic test centres. The test results of the different ballistic test facilities were collected and compared. There was not a lot of variation between the average DOP values obtained at each laboratory, but the variation in penetration depth between shots was high. The consequence of this variation may be less confidence in the test results, and a statistical method was used to evaluate the required number of tests that are sufficient to obtain an average result with high confidence. In most cases, the required number of tests is much higher than what is practically feasible. This work was conducted as part of the European Defence Agency-project CERAMBALL.     

Enhancement of wear and ballistic resistance of armour grade AA7075 aluminium alloy using friction stir processing

Industrial applications of aluminium and its alloys are restricted because of their poor tribological properties. Thermal spraying, laser surfacing, electron beam welding are the most widely used techniques to alter the surface morphology of base metal. Preliminary studies reveal that the coating and layering of aluminium alloys with ceramic particles enhance the ballistic resistance. Furthermore, among aluminium alloys,7075 aluminium alloy exhibits high strength which can be compared to that of steels and has profound applications in the designing of lightweight fortification structures and integrated protection systems. Having limitations such as poor bond integrity, formation of detrimental phases and interfacial reaction between reinforcement and substrate using fusion route to deposit hard particles paves the way to adopt friction stir processing for fabricating surface composites using different sizes of boron carbide particles as reinforcement on armour grade 7075 aluminium alloy as matrix in the present investigation. Wear and ballistic tests were carried out to assess the performance of friction stir processed AA7075 alloy. Significant improvement in wear resistance of friction stir processed surface composites is attributed to the change in wear mechanism from abrasion to adhesion. It has also been observed that the surface metal matrix composites have shown better ballistic resistance compared to the substrate AA7075 alloy. Addition of solid lubricant Mo S2 has reduced the depth of penetration of the projectile to half that of base metal AA7075 alloy. For the first time, the friction stir processing technique was successfully used to improve the wear and ballistic resistances of armour grade high strength AA7075 alloy.     

Ballistic response of armour plates using Generative Adversarial Networks

It is important to understand how ballistic materials respond to impact from projectiles such that informed decisions can be made in the design process of protective armour systems. Ballistic testing is a standards-based process where materials are tested to determine whether they meet protection, safety and performance criteria. For the V₅₀ ballistic test, projectiles are fired at different velocities to determine a key design parameter known as the ballistic limit velocity (BLV), the velocity above which projectiles perforate the target. These tests, however, are destructive by nature and as such there can be considerable associated costs, especially when studying complex armour materials and systems. This study proposes a unique solution to the problem using a recent class of machine learning system known as the Generative Adversarial Network (GAN). The GAN can be used to generate new ballistic samples as opposed to performing additional destructive experiments. A GAN network architecture is tested and trained on three different ballistic data sets, and their performance is compared. The trained networks were able to successfully produce ballistic curves with an overall RMSE of between 10 and 20 % and predicted the V₅₀ BLV in each case with an error of less than 5 %. The results demonstrate that it is possible to train generative networks on a limited number of ballistic samples and use the trained network to generate many new samples representative of the data that it was trained on. The paper spotlights the benefits that generative networks can bring to ballistic applications and provides an alternative to expensive testing during the early stages of the design process.     

Tailored to the Times: The Story of Casimir Zeglen’s Silk Bullet-Proof Vest

Abstract

The invention of silk bullet-proof fabric, a response to growing violence and anarchy, and intended to protect politicians and public figures, as well as police officers and soldiers, is discussed in the wider context of the world’s political situation at the turn of the 19th century. The complex question of the ownership of this innovation is addressed and the reasons for its commercial failure are discussed. The ballistic properties of silk bullet-proof fabric are evaluated and the impact of this invention on the future development of soft armours is considered.     

陶瓷/薄钢板复合结构靶板抗高速侵彻性能研究

为探讨陶瓷/薄钢板复合结构靶板(ceramic/thin steel targets,CS靶板)的抗高速侵彻机理,通过弹道试验,分析了3 mm厚SiC陶瓷层和0.6 mm厚钢板层的CS靶板的破坏模式和抗侵彻性能,并与面密度基本相同的纯钢板进行了比较。在此基础上,基于能量守恒原理,建立了CS靶板抗高速侵彻的理论预测模型,并与试验结果进行了对比。结果表明,CS靶板中前陶瓷层的存在,使得后钢板层的破坏模式由剪切冲塞转变为花瓣开裂,大大提升了后钢板层的抗侵彻吸能效率,从而使得CS靶板的整体抗侵彻性能高于等面密度的纯钢板,CS靶板的整体抗侵彻效率较等面密度纯钢板提升15%以上;弹体穿透CS靶板后的剩余速度理论预测值与试验结果吻合较好,相对误差均在5%以内,验证了理论模型的合理性和有效性。     

穿甲子弹偏心入射陶瓷/钢复合靶板试验

设计并进行了7.62mm穿甲子弹侵彻陶瓷/低碳钢复合靶板的弹道试验,得到了极限速度及陶瓷锥底部半径等数据。分析了锥底半径与入射速度、面板及背板厚度的关系,着重分析了偏心入射时靶板的抗弹机理。结果表明:陶瓷锥可分为破碎区和粉碎区,粉碎区半径约为面板厚度与弹丸半径之和;当弹着点距离陶瓷面板边缘大于5mm时,靶板的抗弹性能变化不大,而弹着点位于距陶瓷面板边缘小于5mm的板边区时,抗弹性能明显降低,靶板的有效防护面积应扣除板边区。     

The Archduke and the Bullet-Proof Vest: 19th-Century Innovation Versus 20th-Century Firepower

Abstract

To substantiate or otherwise the historical rumours that claim that the Archduke Franz Ferdinand failed to wear a piece of silk bullet-proof body armour on the day of his assassination, 28 June 1914, the likelihood of the Archduke possessing this invention is assessed and its composition and design is considered. The capabilities of such armours, the brainchild of priest-turned-inventor Casimir Zeglen, against the FN Browning Model 1910, in .380 ACP, the same model of self-loading pistol used to assassinate Franz Ferdinand, were tested.     

高空平台通信系统中多波束天线辐射特性对系统性能的影响

高空平台通信系统中将采用多波束天线提供蜂窝覆盖，来提高系统容量。本文分析等波束宽度和等波束面积两种类型多波束天线辐射特性以及它们的几何模型，推导了载干比计算公式，通过仿真分析不同参数配置条件下多波束天线辐射特性对系统载干比性能的影响。研究表明等波束面积多波束天线比等波束宽度多波束天线具有更好的载干比分布特性。本文得出的结论对HAP通信系统规划具有重要的指导意义。     

Statistical variability and fragility assessment of ballistic perforation of steel plates for 7.62 mm AP ammunition

The paper describes field test results of 7.62 × 51 mm M61 AP (armour piercing) ammunition fired into mild steel targets at an outdoor range. The targets varied from 10 mm to 32 mm in thickness. The tests recorded penetration depth, probability of perforation (i.e., complete penetration), muzzle and impact velocities, bullet mass, and plate yield strength and hardness. The measured penetration depth exhibited a variability of approximately ±12%. The paper then compared ballistic test results with predictive models of steel penetration depth and thickness to prevent perforation. Statistical parameters were derived for muzzle and impact velocity, bullet mass, plate thickness, plate hardness, and model error. A Monte-Carlo probabilistic analysis was then developed to estimate the probability of plate perforation of 7.62 mm M61 AP ammunition for a range of impact velocities, and for mild steels, and High Hardness Armour (HHA) plates. This perforation fragility analysis considered the random variability of impact velocity, bullet mass, plate thickness, plate hardness, and model error. Such a probabilistic analysis allows for reliability-based design, where, for example, the plate thickness with 95% reliability (i.e. only 1 in 20 shots will penetrate the wall) can be estimated knowing the probabilistic distribution of perforation. Hence, it was found that the plate thickness to ensure a low 5% probability of perforation needs to be 11–15% thicker than required to have a 50/50 chance of perforation for mild steel plates. Plates would need to be 20–30% thicker if probability of perforation is reduced to zero.     

Interface defeat studies of long-rod projectile impacting on ceramic targets

The interface defeat phenomenon always occurs when a long-rod projectile impacting on the ceramic target with certain velocity, i.e., the projectile is forced to flow radially on the surface of ceramic plates for a period of time without significant penetration. Interface defeat has a direct effect upon the ballistic performance of the armor piercing projectile, which is studied numerically and theoretically at present. Firstly, by modeling the projectiles and ceramic targets with the SPH (Smoothed Particle Hydrodynamics) particles and Lagrange finite elements, the systematic numerical simulations on interface defeat are performed with the commercial finite element program AUTODYN. Three different responses, i.e., complete interface defeat, dwell and direct penetration, are reproduced in different types of ceramic targets (bare, buffered, radially confined and oblique). Furthermore, by adopting the validated numerical algorithms, constitutive models and the corresponding material parameters, the influences of projectile (material, diameter, nose shape), constitutive models of ceramic (JH-1 and JH-2 models), buffer and cover plate (thickness, constraints, material), as well as the prestress acted on the target (radial and hydrostatic) on the interface defeat (transition velocity and dwell time) are systematically investigated. Finally, based on the energy conservation approach and taking the strain rate effect of ceramic material into account, a modified model for predicting the upper limit of transition velocity is proposed and validated. The present work and derived conclusions can provide helpful reference for the design and optimization of both the long-rod projectile and ceramic armor.     

Greek Armour at the Tower

In the following short notice, the authors tell the story of the appearance of Classical armour in the Tower Armouries in the early and mid-nineteenth century. In the first part, Malcolm Mercer describes the interest surrounding armour from Cumae and the circumstances of its purchase by the Ordnance Office; while in the second Thom Richardson presents a specialist analysis of this group.     

Kevlar fabric reinforced polybenzoxazine composites filled with silane treated microcrystalline cellulose in the interlayers: The next generation of multi-layered armor panels

The design of astonishing combinations of benzoxazine resins with various fillers is nowadays of great interest for high quality products, especially in ballistic armors. The objective of this study is to investigate a new hybrid material prepared as multi-layered composite plate by hand lay-up technique. Different composites were manufactured from Kevlar fabrics reinforced polybenzoxazine, which was filled with silane treated microcrystalline cellulose (MCC Si) at various amounts in the interlayers. The developed materials were tested for their flexural, dynamic mechanical and ballistic performance. The aim was to highlight the effect of adding different amounts of MCC Si on the behavior of the different plates. Compared to the baseline, the dynamic mechanical and bending tests revealed an obvious decrease of the glass transition of 21 °C and a notable increase in storage modulus and flexural strength of about 180 %and17%, respectively, upon adding 1% MMC Si as filler. Similarly, the ballistic test exhibited an enhancement in kinetic energy absorption for which the composite supplemented with 1% MCC Si had the maximal energy absorption of 166.60 J. These results indicated that the developed panels, with interesting mechanical and ballistic features, are suitable to be employed as raw materials to produce body armor.     

Collecting Oriental and Asiatic Arms and Armour: The Activities of British and East India Company Officers,c.1800-1850

During the first half of the 19th century substantial quantities of Oriental and Asiatic arms and armour first began to appear in Britain. On the one hand they certainly reflected the expansion of empire but their wider significance has yet to be discussed. This article seeks to address that omission by exploring the growth of interest in these objects within military circles, what they represented to the individuals who acquired them, and how they fitted into the wider collecting strategies of military officers as a group.     

弹体处理在提高战术弹道导弹弹头突防能力中的应用

针对美国战区导弹防御 (TMD)系统的特点 ,提出了提高中程战术弹道导弹弹头突防能力的弹体处理 (弹体分解 )方案。从弹头目标群的雷达辐射、红外辐射、减速等特性对弹体分解方案进行了分析和初步论证。最后演示了利用多目标突防挫败“战区高空区域防御”(THAAD)系统的过程     

Acceleration of the HAP approach for the multifacility location problem

This article considers the problem of locating multiple new facilities to minimize the cost function consisting of the sum of weighted distances among new facilities and between new and existing facilities. The hyperboloid approximate procedure (HAP) is probably the most widely used approach for solving this problem. In this article, an optimality condition for this problem is derived and a method to accelerate the convergence rate of the HAP for the case of Euclidean distances is presented. From the numerical results presented in this article, it can be concluded that the performance of the new algorithm is superior to the performance of the original HAP.     

30mm半穿甲弹斜侵彻陶瓷/钢复合装甲的弹着角效应研究

设计了30mm半穿甲弹斜侵彻陶瓷/钢复合靶的弹道试验,采用高速摄像记录了弹靶作用过程,研究了弹着角、弹丸位移以及背板变形挠度的图像测量方法,通过仿真验证了该方法的可行性与准确性.基于高速摄像序列图像对弹靶作用过程进行了测量分析,结合试验数据研究了弹着角对半穿甲弹侵彻效能的影响.结果表明:弹着角导致弹丸受靶板的不对称阻力作用,侧向力及侧向力矩使得弹丸在侵彻过程中不断偏转,表现为侵彻路径呈曲线;在相同速度条件下,随着弹着角的增大,侵靶时间延长,背板变形挠度减小,侵彻效能降低.     

锂电池储能在电磁发射中的应用

随着电磁发射技术的发展，储能环节成为其中不可或缺的一部分。对基本储能单元需求进行分析，以用电系统功率和能量需求为牵引，以储能系统体积重量适装性最优为目标，充分对比现有各类电池参数指标，从安全性、功率密度、能量密度和循环寿命四个方面进行考虑，确定基本储能单元类型为锂电池。面对舰上不同电磁发射设备电压、电流的需求，需要研究能够实现锂电池组快速灵活串并转换的拓扑结构。在实现电池组稳定并联之前，需保证电池组的一致性，因此需计算出电池荷电状态并进行均衡；针对短脉冲大倍率连续放电工况下荷电状态估算不准确的问题，提出以蓄电池组作为研究对象，采用动态辨识方法进行估算。由于各电池组之间存在不一致性，并联起来放电时可能导致输出电流不均衡，使得本来就处于高倍率放电的电池组超限使用，因此将提出一种电池组均流方法来解决此问题。