可靠性强化试验与加速寿命试验综述

介绍可靠性强化试验与加速寿命试验的基本概念 ,并进一步综述强化试验与加速寿命试验的国内外研究现状 ,最后对强化试验与加速寿命试验领域可能的研究方向进行归纳总结。     

滚动轴承加速寿命试验技术研究

为了有效地获取滚动轴承具有可比性的加速寿命试验数据,利用已有加速寿命试验相关标准,结合实际滚动轴承加速寿命试验设计和实施中积累的经验,深入分析滚动轴承加速寿命试验过程中遇到的各种问题,提出一套完整的滚动轴承加速寿命试验方法。该方法对相关标准没有涉及的试验前检查、试验条件一致性分析和试验数据的处理方法进行了补充并对加速寿命试验进行深入分析,形成完整的滚动轴承加速寿命试验解决方案,可以有效地指导滚动轴承加速寿命试验的设计和实施。     

步进加速退化试验及其在电子产品可靠性评估中的应用

为快速评估具有高可靠、长寿命特点的电子产品的可靠性，提出了使用步进加速退化试验技术的方法。文中首先给出了步进加速退化的试验方法及基本假设，然后给出了步进退化数据向恒加退化数据的折算方法，在此基础上提出了基于伪失效寿命的步进加速退化可靠性评估算法，最后利用试验数据对该方法进行了验证。该方法与恒加退化试验相比，在保持样本量不变的基础上，可以极大地缩短试验时间，因此，具有更高的效费比。     

关于机枪加速寿命试验的建模

通过建模的方法和试验数据对机枪加速寿命试验进行研究,探索并建立三种加速寿命试验映射模型。通过对机枪枪管参数变化与射击规范、射弹量变化关系的理论研究,为加速寿命模型的建立提供理论依据,并对所建立模型进行修正和改进。     

基于仿真的竞争失效产品步降加速寿命试验优化设计

针对竞争失效产品加速寿命试验存在试验时间长、费用高、效率低的问题,提出了一种基于Monte-Carlo仿真的竞争失效产品步降加速寿命试验优化设计方法.采用Monte-Carlo对步降加速寿命试验进行仿真模拟,以正常使用应力下的p阶分位寿命渐进方差估计最小为目标,以各试验应力水平及对应应力下的试验截尾数作为设计变量,采用MIE理论进行统计分析,建立了基于仿真的竞争失效产品步降加速寿命试验优化设计模型.最后,通过实例分析表明:该方法具有可行性、有效性.     

基于伪寿命分布的退化数据可靠性评估方法

为更好地对高可靠、长寿命的产品进行可靠性评估,对加速退化试验进行了分析研究。首先,提出了建立退化轨迹的基本流程方法;其次,对加速退化数据的处理方法进行了分析;最后,用一个实例验证了方法的有效性。     

一种新的双应力加速寿命试验研究（Ⅰ）——方法篇

加速寿命试验是高可靠长寿命评估中的常用方法,广泛应用于武器装备的定寿与延寿。在现有加速寿命试验的基础上,本着提高加速试验效率和减少试验费用的目的,提出了一种新的双应力加速寿命试验方法———双应力交叉步降加速寿命试验,并通过理论模型的建立,运用Monte-Carlo仿真对该试验方法的有效性进行了验证。研究结论表明,该方法应用于电子装(设)备的长寿命评估具有明显高于现有加速寿命试验的加速效率。     

加速寿命试验的相关性研究

阐述了加速贮存寿命试验与自然贮存试验相关性的概念。讨论了几种常用的相关性评价方法,并用实例进行了相关性计算与分析。     

数据拟合加速寿命试验智能优化设计

加速寿命试验方案的优劣,直接影响着试验的成本、效益和试验结果的准确性,因此有必要对试验方案进行优化设计,寻找最佳应力水平和试样分配比例,使加速寿命试验的结果最准确、代价最小.利用目标函数的连续性,提出一种基于离散数据的拟合方法,将加速寿命试验的优化设计转化为显函数的约束极值求解问题,然后将智能优化算法应用到加速寿命试验...     

对数正态分布加速因子的Bayes估计

基于对数正态分布形式以及分布对数标准差不变的条件,运用Bayes方法对对数正态分布加速寿命试验条件下的加速因子进行分析。首先基于全寿命试验数据和随机变量函数分布的理论推导出加速因子的先验分布;然后由Bayes公式结合少量的现场截尾试验数据,得出加速因子的Bayes估计模型;最后给出实例进行说明。     

Statistical equivalency and optimality of simple step‐stress accelerated test plans for the exponential distribution

Accelerated life testing (ALT) is commonly used to obtain reliability information about a product in a timely manner. Several stress loading designs have been proposed and recent research interests have emerged concerning the development of equivalent ALT plans. Step‐stress ALT (SSALT) is one of the most commonly used stress loadings because it usually shortens the test duration and reduces the number of required test units. This article considers two fundamental questions when designing a SSALT and provides formal proofs in answer to each. Namely: (1) can a simple SSALT be designed so that it is equivalent to other stress loading designs? (2) when optimizing a multilevel SSALT, does it degenerate to a simple SSALT plan? The answers to both queries, under certain reasonable model assumptions, are shown to be a qualified YES. In addition, we provide an argument to support the rationale of a common practice in designing a SSALT, that is, setting the higher stress level as high as possible in a SSALT plan. © 2012 Wiley Periodicals, Inc. Naval Research Logistics, 2013     

存在工作历程产品的加速寿命试验统计分析

加速寿命试验(ALT)可在较短时间内获得产品的寿命及可靠性信息.利用ALT对产品的剩余寿命进行评估时,常常将已工作过的产品进行抽样并投入试验,在这一类样本的ALT数据统计分析时如何处理初始工作时间,成为ALT应用中的一个重要问题.工程实际中评估此类样本的剩余寿命时常常忽略初始工作时间,将其视为"用后如新"或"无记忆性"产品.但此假设必须以产品寿命服从指数分布为前提,而大部分机电产品的寿命服从Weibull分布,因而该方法在应用时必然会产生较大误差.针对这一问题提出了一种新的基于时间折算的ALT数据统计分析方法,并利用Monte Carlo仿真对其估计特性进行对比研究,结果表明此方法能有效评估存在初始工作历程产品的剩余寿命,估计精度优于原方法.     

Optimal design of accelerated life testing plans for periodical replacement with penalty

Accelerated life testing (ALT), enhanced by optimal test plans, has been widely accepted in practice as a quick approach for estimating the reliability of a product. From the estimation result, preventive maintenance schedules can be determined to ensure the performance of the product under its normal operating conditions. By default, maintenance decision‐making is regarded as the last and least rewarding step. However, sometimes the maintenance schedules, such as preventive maintenance intervals, are predetermined due to customer concerns and/or by various mandatory regulations and rules. Under such circumstances, how to accurately estimate the expenditure (e.g., on maintenance or spare parts management) associated with these maintenance requirements becomes an important issue. A viable solution is to incorporate the maintenance requirements into ALT plans. This paper provides an approach for the optimal design of ALT plans oriented by a mandatory periodical replacement schedule subject to a discounted penalty. The objective is to improve the estimation accuracy of the economic impact of this maintenance requirement. A numerical experiment is provided to demonstrate the approach in practical use. © 2008 Wiley Periodicals, Inc. Naval Research Logistics 2009     

Design of accelerated life testing plans under multiple stresses

Accelerated life testing (ALT) using multiple stresses is commonly used in practice to resemble the operating stresses at normal operating conditions and obtain failure observations in a much shorter time. However, to date, there is little research into the theory of planning ALT for reliability estimation with multiple stresses. ALT with multiple stresses can result in a large number of stress‐level combinations which presents a challenge for implementation. In this article, we propose an approach for the design of ALT plans with multiple stresses and formulate multistress test plans based on different objectives and practical constraints. We develop a simulated annealing algorithm to efficiently determine the testing plan parameters. We demonstrate the proposed method with examples based on an actual test conducted using three stress types. The obtained optimal test plans are compared with those based on fractional factorial design. © 2013 Wiley Periodicals, Inc. Naval Research Logistics 60: 468–478, 2013     

考虑外场差异的步进加速寿命数据可靠性评估方法

针对寿命服从双参数Weibull分布的机电产品,进行单应力、定时转换的步进加速寿命试验,研究加速寿命试验数据下的可靠性评估问题。考虑到外场多应力环境与实验室单一应力环境之间的差异性,构建基于修正系数的分布参数计算模型;开展步进加速寿命试验过程的统计分析,建立各应力下的累计分布函数关系;构建极大似然函数,运用数值迭代法,求解未知参数估计;结合某型机电产品进行仿真方案设计,采用Monte Carlo仿真方法产生样本数据,通过对比分析说明所提出的模型评估精度更高。     

基于似然比检验的橡胶密封件加速试验机理一致性判别方法

加速退化试验广泛应用于橡胶密封件等长寿命产品的可靠性评估，试验过程中需要将高应力水平下的试验结果外推到正常应力水平。要获得准确的产品可靠性评估结果，需要保证加速应力下的退化失效机理与正常应力下的退化失效机理一致。基于似然比检验原理，提出加速退化试验机理一致性判别方法及流程。针对失效机理一致与失效机理变化两种场合，提出对数线性及非对数线性两类加速模型，并结合混合效应模型描述产品退化过程。利用似然比检验判断加速模型参数是否变化，完成失效机理一致性判别。仿真算例和应用实例表明，该方法能够有效判别橡胶密封件失效机理是否变化，并找到失效机理不变的应力水平边界。     

A nonparametric approach to accelerated life testing under multiple stresses

Accelerated life testing (ALT) is concerned with subjecting items to a series of stresses at several levels higher than those experienced under normal conditions so as to obtain the lifetime distribution of items under normal levels. A parametric approach to this problem requires two assumptions. First, the lifetime of an item is assumed to have the same distribution under all stress levels, that is, a change of stress level does not change the shape of the life distribution but changes only its scale. Second, a functional relationship is assumed between the parameters of the life distribution and the accelerating stresses. A nonparametric approach, on the other hand, assumes a functional relationship between the life distribution functions at the accelerated and nonaccelerated stress levels without making any assumptions on the forms of the distribution functions. In this paper, we treat the problem nonparametrically. In particular, we extend the methods of Shaked, Zimmer, and Ball [7] and Strelec and Viertl [8] and develop a nonparametric estimation procedure for a version of the generalized Arrhenius model with two stress variables assuming a linear acceleration function. We obtain consistent estimates as well as confidence intervals of the parameters of the life distribution under normal stress level and compare our nonparametric method with parametric methods assuming exponential, Weibull and lognormal life distributions using both real life and simulated data. © 1998 John Wiley & Sons, Inc. Naval Research Logistics 45: 629–644, 1998     

随机滤波模型在变速箱剩余寿命预测中的应用研究

摘要：基于变速箱加速寿命实验的振动信号,提取信号的多种特征参量．通过分析各特征参量的敏感性和稳定性,选择幅域裕度指标、峰值指标、波形指标和RMS（RootMeanSquare）作为特征参量,建立一种基于随机滤波的变速箱剩余寿命预测模型,给出剩余寿命后验概率密度的递推公式,设计了极大似然估计方法求解模型参数,并经实例验证模型的有效性和实用性．